Alternator Trainer AZA1247

The AZA1247 AZALAB Alternator Trainer is a hands-on automotive electrical training system designed to demonstrate the working principles, construction, and diagnostics of an automotive alternator with external voltage regulation. Built using OEM automotive components, this trainer provides a realistic and safe learning platform for students, technicians, and trainees to understand vehicle charging systems in depth.

This system is ideal for automotive engineering institutes, ITIs, polytechnics, vocational training centers, and service technician programs, supporting both theoretical instruction and practical experimentation.

Description

Description

The alternator is a critical component of a vehicle’s electrical system, responsible for generating electrical power and charging the battery during engine operation. The AZA1247 trainer accurately simulates this process using a motor-driven alternator setup, enabling learners to observe voltage generation, current output, and regulation behavior under controlled conditions.

By using an external voltage regulator, the trainer allows students to clearly understand regulation logic, field current control, and charging system response to varying loads and speeds—concepts that are often difficult to visualize in real vehicles.


System Design & Construction

The AZA1247 is constructed on a robust training frame with clearly mounted and labeled components for easy identification and learning. The system includes:

  • OEM automotive alternator

  • External voltage regulator

  • AC motor drive simulating engine rotation

  • Drive belt mechanism

  • Built-in voltmeter and ammeter

  • Dedicated diagnostic test points

A protective safety cover encloses the rotating belt and drive system, ensuring safe operation in classroom and workshop environments.


Functional Capabilities

The trainer allows users to:

  • Observe alternator operation under varying rotational speeds

  • Measure output voltage and current in real time

  • Study external voltage regulation behavior

  • Understand battery charging principles

  • Analyze load variation effects on alternator output

The AC motor provides smooth, consistent rotation, ensuring stable readings and repeatable experiments.


Diagnostics & Measurement

For effective diagnostic training, the AZA1247 includes:

  • Built-in voltmeter for monitoring system voltage

  • Built-in ammeter for observing charging current

  • Multiple test points for multimeter and oscilloscope connection

Students can perform practical exercises such as:

  • Output voltage testing

  • Current flow analysis

  • Regulator function verification

  • Fault identification and troubleshooting

This enables learners to develop skills required for real-world automotive electrical diagnostics.


Safety-Oriented Design

Safety is a key design consideration of the AZA1247:

  • Drive belt fully enclosed within a protective shield

  • Stable mounting to prevent vibration or movement

  • Clearly marked electrical terminals and test points

These features make the trainer suitable for repeated instructional use without risk.


Educational Value

The AZA1247 bridges the gap between theoretical concepts and real automotive systems by allowing students to:

  • Understand alternator construction and operation

  • Learn external voltage regulation principles

  • Develop confidence in electrical measurement techniques

  • Practice systematic fault diagnosis

It is equally suitable for introductory automotive electrical courses and advanced service technician training.


Typical Applications

  • Automotive electrical and electronics training

  • Alternator and charging system studies

  • Vehicle maintenance and service technician programs

  • Electrical diagnostics skill development

  • Demonstration of external voltage regulation systems


Key Features

  • Fully functional alternator training system

  • OEM automotive alternator with external regulator

  • AC motor-driven operation for realistic simulation

  • Built-in voltmeter and ammeter for real-time monitoring

  • External voltage regulation for in-depth learning

  • Enclosed drive belt for enhanced safety

  • Diagnostic test points for fault testing

  • Compact, durable, and classroom-friendly design


Technical Specifications

Component Specification
Model AZA1247
System Type Automotive alternator trainer (external regulation)
Drive System AC electric motor
Power Supply 120V AC motor drive
Instrumentation Built-in voltmeter and ammeter
Voltage Regulation External voltage regulator
Drive Belt Enclosed with safety shield
Diagnostic Test Points Provided
Dimensions (L×W×H) 800 × 600 × 500 mm
Weight 65 kg

Product Highlights

  • Realistic alternator operation using motor drive

  • Clear visualization of charging and regulation behavior

  • Hands-on diagnostics with built-in instruments

  • Safe and durable design for training environments

  • Ideal for automotive education and skill development

Model: AZA1247