Cut Model of Self-Starting System AZA1251
The AZA1251 Cut Model of Self-Starting System by AZALAB is a fully functional automotive training model designed to demonstrate the construction, operation, and diagnostics of a vehicle starting system. Developed using real automotive starter components, this cutaway trainer provides a clear and practical understanding of how electrical energy from a battery is converted into mechanical motion to crank an internal combustion engine.
Specifically designed for automotive training institutes, ITIs, polytechnics, engineering colleges, and skill development centers, the AZA1251 enables students to observe live starter operation while safely viewing internal mechanisms through a transparent enclosure.
Description
Design & Educational Construction
The AZA1251 utilizes a cutaway automotive starter motor mounted within a transparent Plexiglas safety enclosure, allowing uninterrupted visual access to internal components during operation. The cut section clearly exposes the armature, field windings, solenoid, pinion gear, and planetary gear reduction system, enabling instructors to explain the complete starting process step by step.
The system is powered by a 12V automotive battery or jump box, simulating real vehicle operating conditions. The trainer includes an ignition switch, relay, and clutch switch, allowing students to study standard starting circuit logic used in modern vehicles.
Functional Demonstration
When energized, the model demonstrates:
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Starter solenoid engagement
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Pinion gear meshing with flywheel (simulated)
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High-torque cranking action
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Planetary gear reduction mechanism
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Electrical-to-mechanical energy conversion
Students can visually follow how current flows through the circuit, activates the solenoid, and drives the starter motor to initiate engine rotation.
Diagnostic & Fault Training
To support troubleshooting skills, the AZA1251 is equipped with a built-in fault box containing four selectable operational faults. These faults allow instructors to simulate common starting system problems such as:
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Open circuits
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Relay malfunction
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Solenoid failure
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Switch-related faults
Students can test, identify, and rectify these faults using standard diagnostic procedures, reinforcing real-world automotive service skills.
For advanced experimentation, the starter solenoid can be bridged using a remote starter switch (not included), enabling further hands-on exploration of starter operation.
Learning Outcomes
Using the AZA1251, students will gain clear understanding of:
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Automotive starting system components
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Starter motor construction and working principle
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Solenoid operation and engagement mechanism
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Planetary gear reduction in starters
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Starting circuit wiring and logic
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Fault diagnosis and troubleshooting techniques
This trainer bridges the gap between theory and practical automotive electrical systems.
Applications
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Automotive electrical system training
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ITI and polytechnic laboratories
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Skill development and vocational training
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Classroom demonstrations
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Automotive service technician training
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Diagnostic practice sessions
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | AZA1251 |
| System Type | Automotive Self-Starting System |
| Starter | Cutaway, fully functional |
| Power Supply | 12V battery or jump box |
| Safety Enclosure | Transparent Plexiglas |
| Fault Box | 4 operational faults |
| Switches Included | Ignition switch, clutch switch, relay |
| Operation | Live demonstration |
| Dimensions (L × W × H) | 550 × 400 × 300 mm |
| Weight | Approx. 20 kg |
Key Advantages
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Real automotive starter system used
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Fully operational cutaway design
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Transparent enclosure for safe live viewing
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Built-in fault simulation for diagnostics training
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Compact and portable for classroom use
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Ideal for electrical and starting system education
Make: AZALAB
Model: AZA1251
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