AZA 1015 TENSILE TESTING MACHINE

Description

AZA 1015 Tensile Testing Machine: Precision Material Characterization by Azalab 

The Azalab AZA 1015 Tensile Testing Machine is a state-of-the-art Universal Testing Machine (UTM) specifically designed for the accurate and reliable determination of the tensile properties of a wide range of materials. Tensile testing is a fundamental mechanical test that measures the force required to pull a specimen to the point of fracture, and how much the specimen stretches in the process. This provides critical data such as tensile strength, yield strength, elongation, and modulus of elasticity, which are vital for material selection, product design, quality control, and failure analysis across industries. The AZA 1015 offers precise control, advanced data acquisition, and robust construction, making it an indispensable asset for R&D laboratories, manufacturing units, and educational institutions throughout India and globally.

Understanding Material Behavior with the AZA 1015 Tensile Testing Machine

The principle behind the AZA 1015 Tensile Testing Machine involves applying a continuously increasing uniaxial tensile (pulling) load to a prepared specimen until it fractures. During the test, the machine simultaneously measures the applied load and the corresponding extension (elongation) of the specimen. This data is then used to generate a stress-strain curve, which is a graphical representation of the material’s elastic and plastic behavior under tensile load. From this curve, key mechanical properties are derived:

• Tensile Strength (Ultimate Tensile Strength): The maximum stress a material can withstand before breaking.
• Yield Strength: The stress at which a material begins to deform plastically (permanently).
• Elongation at Break: The percentage increase in length of the specimen at fracture, indicating ductility.
• Modulus of Elasticity (Young’s Modulus): A measure of the material’s stiffness or resistance to elastic deformation.

This comprehensive characterization allows engineers and material scientists to predict how materials will perform under tension in real-world applications, ensuring the safety, reliability, and longevity of products and structures.

Advanced Features for Accurate and Efficient Testing: The AZA 1015 Tensile Testing Machine is engineered for precision, versatility, and ease of use:

• Robust Load Frame: Features a sturdy, high-stiffness load frame designed to withstand maximum loads without deflection, ensuring accurate force application.
• High-Precision Load Cell: Equipped with a highly accurate electronic load cell (e.g., S-type or canister type) for precise force measurement, often with accuracy levels within ±1% of indicated load.
• Advanced Control System: Utilizes a microprocessor-based or PC-controlled system for accurate control of crosshead speed, data acquisition, and real-time display of load, extension, and stress-strain curves.
• Variable Crosshead Speed: Offers a wide range of precisely controlled crosshead speeds, allowing testing according to various standards and material types.
• Versatile Gripping Solutions: Comes with a selection of interchangeable grips (e.g., wedge grips for flats and rounds, pneumatic grips for thin films, self-tightening grips) to securely hold a wide variety of specimen geometries and materials without slippage.
• High-Resolution Extensometer (Optional): Can be interfaced with various types of extensometers (clip-on, video, or non-contact) for highly accurate measurement of strain, especially crucial for determining yield strength and modulus of elasticity.
• Intuitive Software: Supplied with user-friendly software for comprehensive data acquisition, real-time graphing, advanced analysis, statistical reporting, and custom report generation. The software often includes pre-programmed test methods conforming to international standards.
• Safety Features: Equipped with essential safety mechanisms such as over-travel limits, overload protection, emergency stop buttons, and interlocks to ensure safe operation for both the machine and the operator.
• Motorized Crosshead Movement: Precision lead screw or ball screw driven crosshead for smooth, accurate, and repeatable positioning.

Wide-Ranging Applications and Standards Compliance: The Azalab AZA 1015 Tensile Testing Machine is a versatile instrument utilized across numerous sectors in India and globally:

• Metals & Alloys: Steel, aluminum, copper, brass, and more (e.g., wires, rods, sheets).
• Plastics & Polymers: Films, sheets, composites, molded components.
• Rubber & Elastomers: Tires, seals, gaskets.
• Textiles: Yarns, fabrics, ropes.
• Composites: Fibre-reinforced plastics, laminates.
• Construction Materials: Adhesives, sealants, lightweight concrete components. The AZA 1015 is designed to perform tests in strict accordance with a multitude of national and international standards, including:
• IS 1608: Indian Standard Method for Tensile Testing of Metallic Materials (at ambient temperature).
• ASTM E8/E8M: Standard Test Methods for Tension Testing of Metallic Materials.
• ASTM D638: Standard Test Method for Tensile Properties of Plastics.
• ISO 6892-1: Metallic materials – Tensile testing – Part 1: Method of test at room temperature.
• ISO 527: Plastics – Determination of tensile properties.

Azalab’s Commitment to Quality and Support: Azalab is dedicated to providing high-quality, precise laboratory and industrial equipment that supports critical material characterization and quality control. The AZA 1015 Tensile Testing Machine reflects our commitment to innovation, accuracy, and user satisfaction. We understand the paramount importance of reliable mechanical property data in ensuring product performance and safety. Our instruments are engineered to meet the stringent demands of modern testing laboratories, backed by comprehensive customer support and service in India.

Further Information and Resources: For detailed operational procedures, specific specimen preparation guidelines, and in-depth software functionalities, users should refer to the product manual, relevant industry standards, and consult with Azalab’s technical support team.

Specifications:

• Model: AZA 1015
• Machine Type: Universal Testing Machine (UTM) – Tensile specific
• Control Type: Microprocessor-based / PC Controlled
• Loading Type: Electromechanical (Servo Motor Driven)
• Load Capacity: Available in various capacities (e.g., 1 kN, 2 kN, 5 kN, 10 kN, 20 kN, 50 kN, 100 kN, etc.) – Specify based on actual product range.
• Load Measurement: High-precision Electronic Load Cell.
• Load Accuracy: Typically ±1% of indicated load (or better, as per standard).
• Crosshead Speed Range: Wide, variable speed range (e.g., 0.01 to 500 mm/min or more), digitally controllable.
• Measurement of Elongation: By crosshead displacement encoder (internal) and/or optional Extensometer.
• Test Area: Single or Dual test space (depending on model variant).
• Safety Features: Overload protection, over-travel limits, emergency stop, interlocks.
• Grips: Set of standard wedge grips for flat/round specimens included; wide range of optional grips available.
• Software: PC-based software for test control, data acquisition, real-time graph plotting (Stress-Strain, Load-Displacement), data analysis, and report generation.
• Power Supply: 230V AC, 50/60 Hz, Single Phase (or as per regional requirements).
• Dimensions (Approx.): Varies by capacity and frame type (e.g., table-top or floor-standing).
• Weight (Approx.): Varies significantly by capacity.
• Standards Compliance: IS 1608, ASTM E8/E8M, ASTM D638, ISO 6892-1, ISO 527, and other relevant industry standards.
• Country of Origin: Made in India.

FREQUENTLY ASKED QUESTIONS (FAQ):

• Q: What material properties can be determined using the AZA 1015 Tensile Testing Machine?
  • A: It can determine tensile strength, yield strength, elongation at break, modulus of elasticity, and other related properties.
• Q: What types of materials can be tested with this machine?
  • A: It’s versatile and can test metals, plastics, rubber, textiles, composites, wires, films, and various other solid materials.
• Q: Does the AZA 1015 comply with international testing standards?
  • A: Yes, it is designed to comply with major international and Indian standards such as ASTM E8/D638, ISO 6892, and IS 1608.
• Q: Is software included for data analysis?
  • A: Yes, typically it comes with intuitive software for data acquisition, real-time graphing, analysis, and report generation.
• Q: What are the typical load capacities available for the AZA 1015?
  • A: Load capacities vary but common options include 1kN, 2kN, 5kN, 10kN, 20kN, 50kN, 100kN, and higher depending on the specific model configuration.
• Q: Is an extensometer included or optional?
  • A: While the machine measures crosshead extension, an extensometer (clip-on, video, or non-contact) for precise strain measurement is often an optional accessory.