AZA 1000 POLISHING AND LAPPING MACHINE

Description

The AZA 1000 Polishing and Lapping Machine from Azalab is a high-precision laboratory instrument engineered for producing flat, smooth, and mirror-finished surfaces on geological, metallurgical, and ceramic samples. It is widely used for sample preparation before microscopic examination, spectroscopic analysis, or strength testing.

This robust and versatile machine combines the lapping and polishing process in a single compact unit, ensuring optimal material removal rate, surface flatness, and surface smoothness, essential for geotechnical and material research applications.

🧠 Why Use a Polishing and Lapping Machine?

Accurate and repeatable results in petrographic or metallographic testing depend significantly on the quality of the sample surface. The AZA 1000 delivers this with:

• Consistent flatness

• Low surface roughness

• Controlled material removal

• Dual-purpose polishing and lapping machine

• Ideal for rocks, minerals, and metallurgical samples

• Precision flat surface finishing for lab testing

• Adjustable speed and plate pressure

• Heavy-duty construction with safety features

Unlike manual grinding, which can result in irregularities or thermal damage, the AZA 1000 provides controlled, repeatable results for high-throughput labs and critical analyses.

⚙️ Key Features

• Dual-Plate Design
  Can accommodate lapping and polishing discs up to 300 mm. Supports multiple samples simultaneously.

• Adjustable Speed Control
  Speed range is adjustable to cater to different materials and surface finish requirements.

• Variable Load Mechanism
  Enables pressure control for delicate or hard materials. Automated force application ensures uniformity.

• Built-in Coolant System
  Prevents overheating and surface distortion. The integrated water flow system washes away debris during polishing.

• Robust Frame with Anti-Vibration Design
  Ensures silent, stable operation—ideal for sensitive lab environments.

• Operator Safety and Ergonomics
  Features splash guards, emergency stop button, and soft-touch control panel.

🏗️ Applications

• Geology and Petrology: For thin section preparation, mirror polishing of rock samples.

• Metallurgy: For polishing metallic samples prior to microscopic structure evaluation.

• Material Science: Used in ceramic, composite, and glass industries for lapping & polishing.

• Academic Institutions: Standard equipment in university geology and materials labs.

• Civil Engineering Testing: For preparing cores or samples before strength testing.

🧾 Specifications

📚 External Resources & Standards

• ASTM C285 Standard

• ISRM Rock Preparation Guidelines:

• Lapping vs. Polishing – Material Science Journal

These resources are helpful for lab technicians, geologists, and researchers looking to ensure standard-compliant sample prep.

Dual-purpose polishing and lapping machine

Ideal for rocks, minerals, and metallurgical samples

Precision flat surface finishing for lab testing

Adjustable speed and plate pressure

Heavy-duty construction with safety features

Polishing and Lapping Machine, AZA 1000, rock polishing machine, lapping machine, sample preparation, Azalab, geological lab equipment, flat surface polishing

❓ Frequently Asked Questions (FAQ)

Q1: What is the main difference between lapping and polishing?
Lapping removes bulk material for flatness, while polishing refines surface smoothness to a mirror finish.

Q2: Can the AZA 1000 handle hard rocks like granite or quartzite?
Yes, the machine’s diamond-compatible discs and variable pressure make it suitable for hard rock polishing.

Q3: Is water cooling mandatory during operation?
Yes, the built-in coolant system ensures thermal stability and debris removal, especially for delicate samples.

Q4: Can I polish multiple samples at once?
Absolutely, the multi-sample holder allows you to process 3–6 samples simultaneously.

Q5: Does it comply with academic and industrial testing norms?
Yes, it complies with ASTM and ISRM specifications for laboratory sample preparation.