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Power Press Machine (AZA 1186)
The A Z A LAB 1186 Power Press Machine by LabTek is a high-performance solution built for precise metalworking tasks. With capacities ranging from 5 to 50 tons, it features an all-steel frame, adjustable stroke, alloy steel crankshaft, and high-grade flywheel for reliable and efficient operations.
Category: Workshop Machines and Tools
Description
Description
Introducing the A Z A LAB 1186 Power Press Machine, a robust and reliable solution designed for precision and efficiency in metalworking. Manufactured by LabTek, this model is engineered to meet various operational needs, ranging from 5 to 50 tons of capacity. Crafted with a sturdy all-steel frame and high-grade components such as an adjustable stroke, alloy steel crankshaft, and a precision flywheel, the A Z A LAB 1186 Power Press Machine ensures long-term performance and minimal maintenance. Ideal for blanking, forming, and mass production applications, this power press machine offers unparalleled accuracy, smooth operation, and increased tool life.
Features
- Robust All-Steel Frame Construction
The power press machine is built with a solid all-steel frame, fabricated from rolled steel plates with suitable cross ribbing. This construction ensures maximum durability and stability during operations, effectively distributing stress and reducing deflection and vibration. - High-Quality Clutch System
Equipped with a pin/rolling key-type clutch made from special alloy steel, the clutch system is supported by high rigidity. The pin/rolling key is manufactured from W.P.S. / EN24 material and undergoes precise heat treatment, guaranteeing a long, trouble-free service life and continuous strokes for mass production. - Precision Machined Crankshaft
The crankshaft is made from special alloy steel, precision-machined to a grind finish with closed accuracy. It is fitted into bronze bushes, ensuring smooth operation, consistent performance, and an extended lifespan. - Adjustable Stroke for Versatile Operations
The adjustable stroke feature allows the power press machine to perform a variety of operations, including blanking and forming, by employing shorter strokes. This flexibility enhances its functionality across different applications. - Optimized Flywheel Design
A properly sized flywheel, crafted from high-grade cast iron, stores and releases adequate energy for pressing operations. It is precisely balanced to ensure smooth running and efficient energy transfer. - High-Precision Gears
The gears are either steel-cast or fabricated, with gear teeth generated by a precision hobbing machine, ensuring long-lasting accuracy and durability. - Customizable Bed Size and Thickness
The machine offers various bed sizes and thicknesses, making it adaptable for different types of metalworking jobs. The bed is designed to accommodate different working dimensions and requirements, offering flexibility to the user. - Efficient Power Requirements
The machine is designed to operate efficiently with both geared and ungeared options, offering versatility in power requirements from 1 HP to 5 HP based on the operational model. - Reduced Maintenance and Increased Tool Life
The carefully designed structure, high-quality materials, and precise machining ensure minimal maintenance, reduced wear and tear, and increased tool and machine life.
Specification
| Specification | A Z A LAB 1186 | A Z A LAB 1187 | A Z A LAB 1188 | A Z A LAB 1189 | A Z A LAB 1190 | A Z A LAB 1191 |
|---|---|---|---|---|---|---|
| Capacity in Tons (T) | 5 | 10 | 20 | 30 | 40 | 50 |
| Crankshaft Diameter (mm) | 70 | 88 | 115 | 130 | 135 | 140 |
| Adjustment of Stroke (mm) | 38 | 50 | 63 | 76 | 76 | 89 |
| Adjustment of Ram (mm) | 25 | 25 | 25 | 25 | 25 | 25 |
| Punch Hole in Ram (mm) | 25 | 25 | 32 | 38 | 38 | 45 |
| Hole in Bed (mm) | 63 | 76 | 82 | 89 | 95 | 101 |
| Bed Size (Length x Width) (mm) | 355×178 | 432×228 | 534×305 | 585×355 | 635×355 | 685×406 |
| Bed Thickness (mm) | 50 | 58 | 63 | 70 | 76 | 83 |
| Distance Between Bed to Ram (mm) | 177 | 204 | 250 | 292 | 320 | 350 |
| Flywheel Diameter (mm) | 406 | 458 | 482 | 533 | 584 | 660 |
| Strokes per Minute (SPM) | 80 | 70 | 45 | 40 | 35 | 35 |
| HP Required for Geared (1440 RPM) | 1 | 1.5 | 2 | 3 | 4 | 5 |
| HP Required for Ungeared (960 RPM) | 1 | 2 | 3 | 5 | - | - |
| Floor to Top of Bed (mm) | 700 | 830 | 830 | 880 | 1000 | 1000 |
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