Semi‑Manual Distillation Analyzer(AZA 1286)
- Semi-manual control with digital precision
- Follows ASTM D86 for petroleum distillation
- Ideal for gasoline, diesel, kerosene & jet fuel
- Real-time temperature and volume tracking
- Integrated safety features and alarms
- Suitable for educational, QA/QC, and R&D labs
- Digital thermoregulation with high accuracy
- Cost-effective solution for mid-volume testing
Description
Semi-Manual Distillation Analyzer is engineered to deliver accurate and repeatable ASTM D86-compliant distillation testing for laboratories handling petroleum products. Combining the reliability of manual control with the precision of digital instrumentation, this analyzer is ideal for educational institutions, QA/QC labs, and small- to mid-scale production facilities requiring routine fuel analysis.
The semi-manual design offers users direct control over sample heating, condenser cooling, and receiver handling, while benefiting from digital temperature monitoring, timer functions, and optional volume indication sensors. This provides a perfect balance between affordability and functionality, making it especially suitable for labs that need precision without the cost or complexity of full automation.Semi-Manual Distillation Analyzer, ASTM D86, petroleum distillation.
Designed for ASTM D86 Groups 0–4, the analyzer supports the testing of a wide range of petroleum products such as gasoline, diesel, kerosene, jet fuel, naphtha, and other volatile hydrocarbons. The digital thermometer ensures accurate measurement of both flask and vapor temperatures, while the graduated receiver allows for volume recovery readings in compliance with the standard.
The apparatus features a stainless-steel heating mantle or electric heater with fine control, ensuring smooth ramp-up and stabilization of temperature. An integrated cooling condenser assembly maintains thermal stability and reduces external setup needs. The unit is housed in a corrosion-resistant frame with heat-resistant glassware, supporting long-term durability and easy cleaning.
To enhance user safety and compliance, the system includes overheat protection, automatic shutdown alarms, and insulated shielding around hot components. These safety mechanisms allow operators to focus on measurement accuracy without compromising lab safety standards.
Easy to set up and operate, the Semi-Manual Distillation Analyzer allows users to perform IBP (Initial Boiling Point), FBP (Final Boiling Point), distillation range, percent recovered, residue, and loss calculations. This makes the unit versatile and essential for labs performing regulatory fuel testing, academic training, and product certification.
Specifications:
Feature | Description |
---|---|
Model | Semi-Manual Distillation Analyzer |
Compliance Standard | ASTM D86 (Groups 0–4) |
Temperature Range | Ambient to 400°C |
Temperature Accuracy | ±0.2°C |
Receiver Capacity | 100 mL graduated glass |
Heating Control | Manual with digital feedback |
Cooling System | Integrated glass condenser |
User Interface | Digital temperature display & timer |
Safety Features | Overheat alarm, insulated components |
Power Supply | 230V, 50Hz |
Applications | Gasoline, diesel, kerosene, aviation fuel |
Dimensions | 55 x 40 x 60 cm |
Frequently Asked Questions (FAQ):
Q1: Is this analyzer suitable for regulatory testing?
Yes. It meets ASTM D86 requirements and is appropriate for labs conducting certified petroleum analysis.
Q2: How is this different from a fully automated unit?
This model offers manual control of key operations with digital monitoring, offering more user involvement and lower cost.
Q3: What types of fuels can be tested?
The analyzer handles gasoline, diesel, kerosene, aviation turbine fuel, and other light to medium petroleum distillates.
Q4: Does it require external chilling?
No. The built-in glass condenser assembly is sufficient for most room temperature lab conditions.
Q5: Is training required to operate it?
Basic lab knowledge is sufficient. A brief familiarization with ASTM D86 procedure ensures effective use.
Additional information
Model |
Semi-Manual Distillation Analyzer |
---|---|
Compliance Standard |
ASTM D86 (Groups 0–4) |
Temperature Range |
Ambient to 400°C |
Temperature Accuracy |
±0.2°C |
Included as Standard:
- 2× 125 mL distillation flasks
- 7 °C (−2 to 300 °C) and 8 °C (−2 to 400 °C) thermometers
- 2× receiving cylinders, 2× condenser swabs
- 1× Teflon centering device
- 38 mm & 50 mm heater plates
- 2× drop plates, 1× receiver bath
Optional Upgrades:
- 200 mL flask, 32 mm & 25 mm heater plates
- Class-A certified PT100 sensor (up to 450 °C) with digital display and barometric correction
- Reporting software package
Feature | Benefit |
---|---|
Semi-Manual Control | Precise heater regulation via potentiometer allows flexible testing |
PID-Controlled Cooling | Consistent distillation performance with stable condenser temperatures |
Compact & Efficient | Ideal for labs with space constraints or low-volume testing needs |
Safety-Centric Design | Emergency shutdown and inert-gas purge ensure operator protection |
Standards Compliant | Validated for major global distillation methods |
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