Rock
Aggregate
Cement
Concrete
Soil
Steel
Bitumen/Asphalt
Security Survey Equipment
General Items
PLUNGER PENETRATION APPARATUS AZA0808
The AZA0808 Plunger Penetration Apparatus is a precision-engineered laboratory instrument designed to determine the consistency and workability of cement mortar. It is widely used in cement plants, construction material testing laboratories, research institutes, and educational facilities for evaluating the behavior of freshly mixed mortar under standardized conditions.
Description
Design & Functionality
The AZA0808 features a rigid, powder-coated steel frame that supports a hardened steel plunger mounted for vertical movement. The plunger can be precisely positioned and locked, ensuring standard penetration during each test.
A graduated scale with clear markings (least count 1 mm) or an optional dial gauge provides accurate readings of penetration depth—even for first-time operators.
This design ensures:
- Smooth plunger movement
- Accurate penetration readings
- Long-term structural stability
- Minimal maintenance
Features & Benefits
- High Accuracy: Hardened steel plunger provides consistent penetration across repeated tests.
- Standard-Compliant: Meets IS 4031 (Part 6) and related ASTM requirements.
- Corrosion-Resistant Construction: Powder-coated steel frame for long service life.
- Easy Reading: Graduated scale with 1 mm least count ensures precise measurements.
- User-Friendly Operation: Simple locking system and smooth plunger action.
- Compact Design: Bench-top footprint ideal for space-limited laboratories.
- Reliable Performance: Ensures consistency in mortar mix evaluation and QC.
Applications
- Determining mortar consistency in cement testing labs
- Quality control in cement manufacturing plants
- Research and development laboratories
- Construction material testing facilities
- Teaching and demonstration in engineering colleges
- Mortar behavior analysis for mix design optimization
Specifications
| Feature | Description |
| Model | AZA0808 |
| Penetration Plunger | 10 mm diameter, hardened steel |
| Graduated Scale | Up to 50 mm, least count 1 mm |
| Frame Material | Powder-coated steel |
| Standard Compliance | IS 4031 (Part 6), ASTM C230 |
| Dimensions | Compact bench-top design |
| Weight | Approx. 15 kg |
Frequently Asked Questions (FAQ)
Q1: What is the use of the Plunger Penetration Apparatus AZA0808?
A1: It is used to determine the consistency and workability of cement mortar as per standardized test conditions.
Q2: Which standards does this apparatus conform to?
A2: It complies with IS 4031 (Part 6) and relevant ASTM standards.
Q3: What does the penetration depth signify?
A3: It indicates mortar consistency—helping determine whether the mix has the correct water content and workability.
Q4: Is it suitable for QC and R&D work?
A4: Yes, it is widely used in cement plants, research labs, and government testing facilities.
Q5: How easy is it to operate?
A5: Very easy. It uses a simple plunger-and-scale system with smooth operation and clear readings.
Additional information
| Model |
AZA 0813 |
|---|---|
| Penetration Plunger |
10 mm diameter, hardened steel |
| Graduated Scale |
Up to 50 mm with 1 mm least count |
| Frame Material |
Powder-coated steel |
| Standard Compliance |
IS 4031 (Part 6), ASTM C230 |
| Dimensions |
Compact, bench-top design |
| Weight |
Approx. 15 kg |
Related products
JOLTING APPARATUS AZA0802
The AZA0802 Jolting Apparatus is a precision-engineered laboratory instrument designed for uniform compaction of cement mortar specimens, ensuring reproducibility and accuracy in strength testing. It plays a vital role in preparing mortar prisms for compressive and flexural strength tests, eliminating air voids and ensuring homogeneous density throughout each specimen.
Manufactured in accordance with IS 10080:1982, and suitable for use under EN 196-1 and ASTM C348 testing standards, the AZA0802 is essential for any laboratory involved in cement quality evaluation, research, or certification.
Whether used in construction QC labs, cement manufacturing units, academic institutions, or R&D centers, the AZA0802 offers dependable, consistent, and safe compaction performance for standardized mortar testing.
Why Compaction Matters in Mortar Testing
The quality and reliability of mortar strength tests depend heavily on the degree of compaction during specimen preparation. Air voids, improper leveling, or inconsistent compaction can lead to inaccurate test values and unreliable performance assessments.
The AZA0802 utilizes a mechanical cam-driven system delivering 60 precise jolts per minute, effectively removing entrapped air from the mortar mix. An inbuilt 60-second automatic timer ensures standard-compliant compaction by stopping the machine after the required number of jolts.
This ensures:
-
Highly consistent mortar density
-
Repeatable strength results
-
Compliance with national and international testing standards
Applications Across Industries
The AZA0802 Jolting Apparatus is widely used in:
-
Cement manufacturing QC laboratories
-
Construction and civil engineering testing labs
-
Educational and training institutes
-
Material certification & calibration laboratories
-
R&D units working on advanced cement products
Key Features & Benefits
-
Standard-Compliant Operation
Conforms fully to IS 10080, EN 196-1, and ASTM C348 for mortar compaction. -
Precise Jolting Mechanism
Delivers 60 calibrated jolts/min, with smooth camshaft motion ensuring uniform compaction. -
Heavy-Duty Mild Steel Frame
Rigid, vibration-resistant structure enhances accuracy and long-term reliability. -
Automatic Timer Control
Pre-set 60-second timer ensures correct compaction cycles without operator intervention. -
Safety Enclosure
Protective guard minimizes risk by shielding moving components during operation. -
Quick-Action Mould Clamping
Secure clamping mechanism designed for 40 × 40 × 160 mm prism moulds. -
Space-Saving Design
Compact, bench-top model ideal for laboratories with limited workspace. -
Low-Maintenance Drive System
Enclosed mechanism requires minimal lubrication and cleaning.
Technical Specifications
| Specification | Details |
|---|---|
| Model | AZA0802 |
| Application | Mortar Prism Compaction |
| Conformity | IS 10080, EN 196-1, ASTM C348 |
| Jolts per Minute | 60 jolts/min (customizable) |
| Timer | 60-sec automatic timer |
| Compatible Mould Size | 40 × 40 × 160 mm |
| Motor Power | 0.25 HP, 230 V AC |
| Construction | Mild steel frame, powder coated |
| Dimensions (L × W × H) | Approx. 500 × 350 × 450 mm |
| Weight | Approx. 35–40 kg |
| Warranty | 1 Year (Manufacturing defects only) |
| Made In | India |
Frequently Asked Questions (FAQ)
Q1: What is the purpose of a jolting apparatus?
It compacts mortar uniformly by applying controlled jolts, removing air pockets and ensuring specimen consistency for strength testing.
Q2: How many jolts does the AZA0802 deliver?
It delivers 60 jolts in one minute, as required by IS 10080. Custom settings are available upon request.
Q3: Which moulds can it be used with?
It is compatible with all standard 40 × 40 × 160 mm mortar prism moulds.
Q4: Is it suitable for educational laboratories?
Yes. Safety guards, controlled operation, and automatic timing make it ideal for use by students under supervision.
Q5: Does it require heavy maintenance?
No. The apparatus has a sealed mechanism requiring minimal lubrication and is easy to clean after each session.
MORTOR MIXER AZA0804
Built to meet the rigorous requirements of IS:4031, IS:1727, and ASTM C305, the AZA0804 ensures your mortar mixes are prepared exactly as required for credible, repeatable laboratory results. It is widely used in construction material laboratories, cement manufacturing QC divisions, R&D centers, government-approved testing labs, and academic institutions.
This mixer, known commonly as a mortar mixer, cement mortar mixer, lab mortar mixer, AZA0804 mixer, is an essential machine for preparing standardized mortar samples used in cement testing across the industry.
PRISM MOULD THREE GANG AZA0803
- Triple-cavity unit for mortar sample casting
- Ideal for compressive/flexural testing
- IS/EN-compliant precision mould
- Lab-grade cast iron build
- Smooth de-moulding and cleaning
STANDARD SPATULA AZA0801
- Precision Stainless-Steel Blade Flexible, flat, smooth-surfaced steel blade provides accurate mixing and transfer without material loss.
- Ergonomic Wooden or Polypropylene Handle Comfortable, firm grip designed for long-duration laboratory use.
- Corrosion-Resistant Construction High-grade stainless steel ensures resistance to cement paste, admixtures, and moisture.
- Standardized Dimensions Blade geometry and length follow Indian and international testing norms for cement and mortar preparation.
- Versatile Multi-Application Tool Ideal for scraping moulds, leveling surfaces, mixing materials, or handling powders during sample preparation.
- Durable & Easy to Maintain Designed for repeated daily use in demanding laboratory conditions.
- Vicat Consistency Test Assists in accurately transferring cement paste into the Vicat mould.
- Le Chatelier Soundness Test Used to prepare and introduce cement paste into the Le Chatelier mould.
- Setting Time Determination Supports spreading and handling of cement paste during initial and final setting time tests.
- Mortar Strength Testing Facilitates mixing, transferring, and leveling mortar into cube moulds.
- General Laboratory Operations Ideal for dividing dry powders, collecting samples, scraping residue, and routine mixing work.
| Parameter | Specification |
| Model Number | AZA0801 |
| Blade Material | Stainless Steel (corrosion-resistant) |
| Handle Material | Hardwood / Polypropylene |
| Overall Length | 200 – 250 mm (Approx.) |
| Blade Width | 20 – 25 mm |
| Application | Mixing, sampling, scraping |
| Conforms to Standards | IS 269:2015, ASTM C305 |
| Weight | 100 – 150 g (depending on variant) |
