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General Items
FLOW TABLE (MOTORISED) AZA0791C
- Automates flow testing of cement and mortar samples
- Complies with IS 1199 and ASTM C230 testing standards
- Consistent drop mechanism with preset cycles
- Heavy-duty base and precision drive motor
- Ideal for cement labs, R&D, and high-volume testing
Description
Flow Table (Motorised) is a precision lab instrument designed to test the flow and workability of cement mortar or concrete mixes under controlled mechanical motion. It automates the standard drop action used in conventional flow tables, enhancing test consistency, repeatability, and efficiency — especially in high-volume laboratories.
This equipment is essential in cement R&D centers, quality control departments, and testing labs, where precise determination of material flowability is needed. The motorised version eliminates manual errors by regulating the number and height of drops through a pre-calibrated motor-driven mechanism.Flow Table Motorised, Motorised Flow Table, Automated Cement Flow Test.
Like the manual version, the Flow Table Motorised is used in accordance with IS 1199:1959 – Methods of Sampling and Analysis of Concrete and ASTM C230 – Standard Specification for Flow Table for Use in Tests of Hydraulic Cement. Both standards prescribe the size of the table, shape of the mould, and number of drops needed to perform valid flow tests.
Key Components & Features:
- Motorised Drive Unit: Pre-programmed to perform a standard number of drops (typically 15–25) at a fixed height of 12.5 mm
- Flow Table Plate: Circular, rigid brass or stainless-steel plate – 762 mm diameter
- Base Frame: Heavy, stable foundation to absorb drop impact and vibration
- Conical Flow Mould: Frustum-shaped mould for shaping the fresh mortar or cement paste
- Control Panel: Enables operation with start/stop functions and drop count presets
- Safety Locking Mechanism: Prevents accidental activation and ensures user safety
How It Works:
- Fill the flow mould placed on the center of the table with cement mortar or concrete of standard consistency.
- Lift the mould vertically.
- Press the start button on the control panel. The motor automatically drops the table from a height of 12.5 mm, usually 25 times, ensuring exact repetition every cycle.
- Measure the diameter of the spread to determine the flow value of the sample.
This process assesses the mix’s suitability for various applications such as self-compacting mortar, grouts, flooring, overlays, and repair work. It also helps fine-tune mix proportions and evaluate the impact of admixtures or plasticizers on fresh mix performance.
Advantages of the Motorised Flow Table:
- Eliminates manual fatigue and operator variation
- Enhances consistency and repeatability in lab results
- Reduces time per test, ideal for batch-wise QA
- Easy to operate with programmable drop cycles
- Durable, corrosion-resistant, and low-maintenance
Use Cases:
- Central cement testing laboratories
- Precast concrete production units
- Third-party quality assurance agencies
- Academic and research institutions
- Construction material manufacturing R&D
Motorised flow tables are particularly beneficial in environments where large numbers of flow tests are conducted each day. By automating the drop cycles, the instrument not only ensures consistent results but also allows technicians to focus on other aspects of the test.
Specifications:
| Parameter | Specification |
| Table Diameter | 762 mm (30 inches) |
| Drop Height | 12.5 mm ± 0.5 mm |
| Material of Table Plate | Brass / Stainless Steel |
| Motor Type | Geared motor with drop control |
| Drop Count | Programmable (typically 25 drops) |
| Flow Mould Dimensions | 100 mm height × 100 mm top × 200 mm bottom |
| Power Supply | 230V AC, 50 Hz |
| Safety Features | Emergency stop, lock mechanism |
| Standards Compliance | IS 1199:1959, ASTM C230 |
Frequently Asked Questions (FAQ):
Q1: How is the Motorised Flow Table different from the manual version?
It automates the dropping process, ensuring uniform drop height, frequency, and timing, eliminating human error.
Q2: What standards does this apparatus comply with?
It complies with IS 1199:1959 and ASTM C230 for mortar/concrete flow testing.
Q3: Can I adjust the number of drops per test?
Yes, the control panel typically allows you to preset the number of drops, commonly set at 25 for standard tests.
Q4: Is this equipment portable?
Due to the motor and heavy base, it is lab-based, not portable like manual versions.
Q5: What type of samples can be tested with this?
It is ideal for cement mortar, concrete, grout, self-leveling mixes, and any material requiring workability assessment.
Additional information
| Table Diameter |
762 mm (30 inches) |
|---|---|
| Drop Height |
12.5 mm ± 0.5 mm |
| Material of Table Plate |
Brass / Stainless Steel |
| Motor Type |
Geared motor with drop control |
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Related products
GAUGING TROWEL AZA0807
- The AZA0807 Gauging Trowel is a precision-built laboratory tool essential for manual mixing of cement paste, mortar, and related construction materials. Its durable stainless-steel blade and ergonomic handle provide excellent control, enabling the preparation of uniform and contamination-free samples for cement testing procedures. Widely used in laboratories performing IS:4031, IS:1727, and other hydraulic cement testing standards, the AZA0807 ensures accurate gauging of cement paste—an important step in tests related to consistency, setting time, fineness, compressive strength, and soundness. Designed for heavy-duty laboratory operation, the trowel features a flexible, mirror-finished blade that resists corrosion and prevents material adherence. Whether for sample preparation in government labs, cement manufacturing QC labs, or academic institutions, the AZA0807 offers reliability, precision, and long-lasting performance. gauging trowel, AZA0807, cement testing tools, laboratory gauging trowel, mortar preparation tool.
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The AZA0802 Jolting Apparatus is a precision-engineered laboratory instrument designed for uniform compaction of cement mortar specimens, ensuring reproducibility and accuracy in strength testing. It plays a vital role in preparing mortar prisms for compressive and flexural strength tests, eliminating air voids and ensuring homogeneous density throughout each specimen.
Manufactured in accordance with IS 10080:1982, and suitable for use under EN 196-1 and ASTM C348 testing standards, the AZA0802 is essential for any laboratory involved in cement quality evaluation, research, or certification.
Whether used in construction QC labs, cement manufacturing units, academic institutions, or R&D centers, the AZA0802 offers dependable, consistent, and safe compaction performance for standardized mortar testing.
Why Compaction Matters in Mortar Testing
The quality and reliability of mortar strength tests depend heavily on the degree of compaction during specimen preparation. Air voids, improper leveling, or inconsistent compaction can lead to inaccurate test values and unreliable performance assessments.
The AZA0802 utilizes a mechanical cam-driven system delivering 60 precise jolts per minute, effectively removing entrapped air from the mortar mix. An inbuilt 60-second automatic timer ensures standard-compliant compaction by stopping the machine after the required number of jolts.
This ensures:
-
Highly consistent mortar density
-
Repeatable strength results
-
Compliance with national and international testing standards
Applications Across Industries
The AZA0802 Jolting Apparatus is widely used in:
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Cement manufacturing QC laboratories
-
Construction and civil engineering testing labs
-
Educational and training institutes
-
Material certification & calibration laboratories
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R&D units working on advanced cement products
Key Features & Benefits
-
Standard-Compliant Operation
Conforms fully to IS 10080, EN 196-1, and ASTM C348 for mortar compaction. -
Precise Jolting Mechanism
Delivers 60 calibrated jolts/min, with smooth camshaft motion ensuring uniform compaction. -
Heavy-Duty Mild Steel Frame
Rigid, vibration-resistant structure enhances accuracy and long-term reliability. -
Automatic Timer Control
Pre-set 60-second timer ensures correct compaction cycles without operator intervention. -
Safety Enclosure
Protective guard minimizes risk by shielding moving components during operation. -
Quick-Action Mould Clamping
Secure clamping mechanism designed for 40 × 40 × 160 mm prism moulds. -
Space-Saving Design
Compact, bench-top model ideal for laboratories with limited workspace. -
Low-Maintenance Drive System
Enclosed mechanism requires minimal lubrication and cleaning.
Technical Specifications
| Specification | Details |
|---|---|
| Model | AZA0802 |
| Application | Mortar Prism Compaction |
| Conformity | IS 10080, EN 196-1, ASTM C348 |
| Jolts per Minute | 60 jolts/min (customizable) |
| Timer | 60-sec automatic timer |
| Compatible Mould Size | 40 × 40 × 160 mm |
| Motor Power | 0.25 HP, 230 V AC |
| Construction | Mild steel frame, powder coated |
| Dimensions (L × W × H) | Approx. 500 × 350 × 450 mm |
| Weight | Approx. 35–40 kg |
| Warranty | 1 Year (Manufacturing defects only) |
| Made In | India |
Frequently Asked Questions (FAQ)
Q1: What is the purpose of a jolting apparatus?
It compacts mortar uniformly by applying controlled jolts, removing air pockets and ensuring specimen consistency for strength testing.
Q2: How many jolts does the AZA0802 deliver?
It delivers 60 jolts in one minute, as required by IS 10080. Custom settings are available upon request.
Q3: Which moulds can it be used with?
It is compatible with all standard 40 × 40 × 160 mm mortar prism moulds.
Q4: Is it suitable for educational laboratories?
Yes. Safety guards, controlled operation, and automatic timing make it ideal for use by students under supervision.
Q5: Does it require heavy maintenance?
No. The apparatus has a sealed mechanism requiring minimal lubrication and is easy to clean after each session.
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