FILTERLESS CENTIFUGE EXTRACTOR AZA0947
The AZA0947 Filterless Centrifuge Extractor from AZALAB is a high-efficiency laboratory instrument engineered for the rapid and accurate determination of bitumen (asphalt) content in hot-mixed bituminous paving mixtures. Unlike conventional centrifuge extractors, the AZA0947 eliminates the need for disposable filter papers, thereby simplifying operation, reducing consumable costs, and minimizing handling-related errors.
This makes the AZA0947 particularly suitable for high-throughput quality control laboratories involved in road construction and pavement evaluation, especially within large-scale infrastructure projects.
Description
Principle of Operation
A known weight of bituminous mixture is placed inside the rotating extractor bowl. A suitable solvent (such as trichloroethylene or methylene chloride) is added to dissolve the bitumen binder. During rotation, centrifugal force separates the dissolved binder–solvent solution through a permanent fine mesh or screen integrated within the bowl, while retaining aggregate particles inside.
The extraction cycle is repeated until the aggregate is visibly clean. The aggregate is then dried and weighed, and the bitumen content is calculated by difference from the original sample weight. The collected solvent–bitumen solution may be processed further using a solvent recovery unit (e.g., AZA0949) for reuse of solvent and recovery of binder.
Key Advantages
- Filterless Design: No disposable filter papers required, reducing operating cost and preparation time.
- Rapid Testing: Faster extraction cycles enable higher laboratory throughput.
- High Accuracy: Uniform centrifugal separation ensures precise determination of bitumen content.
- Reduced Error: Eliminates errors associated with torn, saturated, or improperly seated filter papers.
- Durable Construction: Designed for continuous use in demanding laboratory environments.
Applications
- Bitumen content determination in hot mix asphalt (HMA)
- Quality control at asphalt batching plants
- Mix design verification and compliance testing
- Aggregate recovery for post-extraction sieve analysis
- Pavement research and academic studies
Standards Compliance
- ASTM D2172 – Quantitative Extraction of Asphalt Binder from Asphalt Mixtures
- AASHTO T164 – Quantitative Extraction of Asphalt Binder from HMA
- IS 2720 (Part 4) – Sieve analysis of recovered aggregate (post-extraction)
- Widely accepted under MoRTH specifications for Indian road projects
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | AZA0947 |
| Operation Type | Filterless centrifuge extraction |
| Sample Capacity | 1500 g / 3000 g / 5000 g (model dependent) |
| Motor | High-torque electric motor |
| Speed Control | Variable speed (up to approx. 3600 RPM for 1500 g model) |
| Speed Indication | Analog / digital speed indicator (model dependent) |
| Bowl Material | Stainless steel or anodized aluminum |
| Housing | Heavy-duty cast aluminum / steel |
| Power Supply | 230 V AC, 50 Hz, Single Phase |
Safety Features
- Lid safety interlock to prevent operation when open
- Enclosed chamber to contain solvent vapors and splashing
- Integrated braking system for rapid rotor stop
Standard Supply
- Filterless rotating bowl with integrated mesh
- Bowl cover
- Collecting pan / receiver
- Locking nut and spanner
Optional Accessories
- Solvent Recovery Unit (AZA0949)
- Suitable extraction solvents
- Drying oven for recovered aggregate
- Electronic balance for precision weighing
Frequently Asked Questions (FAQ)
Q1: What is the main benefit of the filterless design?
The filterless system eliminates consumable filter papers, reducing cost, preparation time, and handling errors.
Q2: Which standards does the AZA0947 comply with?
It conforms to ASTM D2172, AASHTO T164, and relevant IS 2720 procedures for aggregate analysis.
Q3: Is solvent recovery possible?
Yes. The extracted solution can be processed using a solvent recovery unit such as AZA0949.
Q4: Is the equipment suitable for continuous laboratory use?
Yes. The robust construction and high-torque motor make it suitable for routine QC and research applications.
Q5: What sample capacities are available?
Typical configurations include 1500 g, 3000 g, and 5000 g capacities, depending on project requirements.
Summary of Features
- Filterless centrifugal extraction system
- Rapid and accurate bitumen content determination
- Reduced operating cost and consumables
- High safety with enclosed, interlocked design
- Fully compliant with ASTM, AASHTO, and IS practices
The AZA0947 Filterless Centrifuge Extractor is an ideal solution for laboratories seeking faster testing, lower consumable usage, and reliable compliance with international pavement testing standards.
Additional information
| Model Number |
AZA 0947 |
|---|---|
| Operation Type |
Filterless |
| Motor |
High-torque electric motor. |
| Bowl Material |
Stainless Steel (SS) or anodized aluminum. |
| Housing Material |
Heavy-duty cast aluminum or robust steel. |
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