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General Items
CONCRETE: PAD CAPS AND RETAINER RINGS AZA1162
The Azalab Concrete Pad Caps & Retainer Rings Set is engineered to deliver precise, repeatable compressive strength testing for concrete cylinders, fully compliant with ASTM C1231 and AASHTO T22 standards. Designed as a superior alternative to sulfur capping, this system ensures safe, clean, and efficient unbonded capping using neoprene pad inserts.
High-Precision Retainer Rings
Manufactured from plated high-alloy steel, the retainer rings are corrosion-resistant and capable of handling repeated load cycles without deformation. Each ring is precision-machined to a tolerance of ≤ 0.002″, ensuring flat, uniform bearing surfaces for consistent load transfer during testing.
Neoprene Pad Inserts
Durable neoprene pads fit securely within the retainer rings and adapt to minor surface irregularities at the ends of concrete cylinders. The elastomeric material provides uniform stress distribution and high repeatability across all tests. Pads are available in multiple durometers (50, 60, 70) depending on the compressive strength range.
Universal Compatibility
The pad cap system is suitable for standard concrete cylinder sizes used in laboratories and field QA/QC testing, including 4″ × 8″ and 6″ × 12″ specimens. Rings are reusable, and pads are replaceable, providing long-term operational efficiency.
Ideal For
• Concrete testing laboratories
• Field quality control/quality assurance
• Precast and ready-mix production plants
• Research and education institutions
Description
Specifications
| Component | Details |
|---|---|
| Standard Compliance | ASTM C1231 / AASHTO T22 |
| Retainer Ring Material | Plated High-Alloy Steel (Rust- & Fatigue-Resistant) |
| Pad Material | Tough Neoprene Elastomer |
| Pad Durometer Options | 50, 60, 70 (based on load range) |
| Machining Tolerance | ≤ 0.002″ bearing surface flatness |
| Compatibility | 4″ × 8″ and 6″ × 12″ concrete cylinders |
| Package Contents | 2 Retainer Rings + 2 Neoprene Pads |
| Reusability | Rings reusable; pads replaceable |
Frequently Asked Questions (FAQ)
Q1: What is the main advantage over sulfur capping?
Neoprene pad capping is faster, safer, and cleaner. It removes the risk of molten sulfur, reduces preparation time, and improves testing consistency.
Q2: Are the neoprene pads reusable?
Pads typically last 100–200 tests, depending on load range and surface wear.
Q3: Which durometer pad should be selected?
Selection is based on concrete strength. Higher strength concrete requires higher durometer pads as per ASTM C1231 recommendations.
Q4: Will the retainer rings deform or corrode over time?
No. The plated high-alloy steel construction resists corrosion and fatigue, even under frequent loading cycles.
Q5: Do you supply replacement pads?
Yes. Azalab offers replacement neoprene pads in all durometer options.
Related products
BEAM MOULD AZA1124
Purpose & Importance
Flexural strength testing evaluates a concrete beam’s ability to resist bending stress. Standards such as IS 516, ASTM C78, and BS EN 12390-5 specify strict guidelines for specimen dimensions and surface finish. The AZA1124 Beam Mould enables users to produce uniform, high-quality concrete beams with precise cross-sections, ensuring reliability and compliance during flexural strength evaluation.Beams cast from AZA1124 are used for:
- Flexural tensile strength testing
- Load-bearing capacity studies
- Structural behavior simulations
- R&D on mix designs and reinforcement additives
Ideal for:
- Civil engineering research laboratories
- Cement product quality assurance departments
- Construction material testing centers
- Technical universities and engineering institutions
CUBE MOULD (METAL) AZA1122
Purpose & Function
This mould supports the preparation of standardized cube specimens that are used in:- Compressive strength testing
- Batch-wise quality control in construction
- Concrete mix design validation
- Research on material performance and durability
CYLINDRICAL MOULD AZA1123
Purpose & Function
The cylindrical mould is used to prepare concrete specimens of standard dimensions, typically:- 150 mm diameter × 300 mm height
- 100 mm diameter × 200 mm height
- Compressive strength tests
- Split tensile strength tests
- Elastic modulus evaluations
- Durability and material behavior studies
LABOMIX CONCRETE PAN MIXER AZA1118
The AZA1118 Labomix Concrete Pan Mixer is designed for demanding, high-volume mixing operations in construction laboratories, R&D facilities, and material testing centers. Built for durability and precision, it delivers consistent blends of concrete, mortar, grout, and aggregate mixes while supporting rigorous IS/ASTM test procedures.
Engineered with a high-efficiency gear-driven transmission, it provides stable torque, low maintenance requirements, and excellent mixing uniformity. The unit is available in multiple capacities from 90 litres to 300 litres, enabling users to select suitable volume for their operational needs.
The mixer features exchangeable mixing shovels, a safe-locking automatic discharge system, and large mobility wheels that allow a single operator to handle batching, mixing, and discharging efficiently.
POCKET CONCRETE PENETROMETER AZA1114
- Measures Early Setting & Strength of concrete and mortar
- Direct Penetration Reading via spring-loaded plunger
- Dual Units: MPa or psi
- ASTM C403 & IS 8142 Compliant
- Compact, Portable & Field-Ready
- Includes Carrying Case & Calibration Chart
SLUMP CONE, PLASTIC AZA1103
AZA1103 Slump Cone (Plastic) is a durable and lightweight testing tool designed for accurate measurement of concrete workability and consistency. It is widely used in construction sites, civil engineering laboratories, and quality control departments for fast and reliable slump testing of fresh concrete mixes.
Unlike traditional metal cones, this model is manufactured from high-quality rigid plastic, making it corrosion-resistant, dent-proof, and highly suitable for repeated field and laboratory use. Its lightweight construction makes it easy to transport and ideal for site engineers and mobile testing teams.
The apparatus is manufactured to standard dimensions and fully complies with IS 1199 and ASTM C143, ensuring accurate and repeatable test results. The smooth internal surface minimizes friction, allowing easy release of concrete and improving measurement accuracy.
This slump cone helps engineers quickly determine if a concrete mix has the correct consistency for placement, compaction, and finishing. It is especially useful for quality checks before concrete pouring to avoid honeycombing, segregation, or improper flow.
AZA1103 is reusable, easy to clean, and requires minimal maintenance, making it a long-lasting and cost-effective solution for routine concrete testing.
STRAIGHT EDGE AZA1120
The AZA1120 Precision Steel Straight Edge is a laboratory-grade tool engineered for leveling, scraping, and finishing concrete and soil specimens during testing procedures. Used extensively in concrete cube/cylinder preparation, slump cone tests, and air meter testing, this straight edge ensures flat, uniform specimen surfaces essential for accurate and repeatable results.
Manufactured from high-grade hardened steel, the AZA1120 offers superior rigidity, dimensional stability, and long-term durability. The flat, 1-inch wide, 12-inch long bar profile allows smooth handling and effortless removal of excess material from molds. A corrosion-resistant polished or matte finish further enhances longevity and reliability in both lab and field conditions.
VEE BEE CONSISTOMETER AZA1101
AZA1101 Vee Bee Consistometer is a laboratory-grade concrete testing instrument designed for measuring the workability of stiff and low-slump concrete mixes with high accuracy. It is widely used in construction material testing laboratories, civil engineering institutes, infrastructure projects, and quality control departments.
This equipment performs both slump test and Vee Bee time test, providing dual accuracy in concrete consistency evaluation. It is especially ideal for testing dry, roller-compacted concrete and pavement concrete mixes, where traditional slump tests alone are not sufficient.
The unit is equipped with a precision vibrating table that ensures uniform vibration and repeatable testing results. It comes as a complete set including a standard slump cone, transparent cylindrical container, graduated rod with metal disc, and a powerful vibration unit.
Manufactured from heavy-duty, powder-coated steel, the AZA1101 offers excellent durability and stable performance even under continuous laboratory use. The apparatus is designed and built in compliance with IS 1199 and ASTM C1170 standards, ensuring reliable, repeatable, and internationally accepted test results.
Its easy-to-use design, low maintenance requirement, and robust construction make the AZA1101 a dependable solution for professionals involved in construction material testing and concrete quality control.