Submerged arc welding-SAW machines AZA1243

The AZA LAB Submerged Arc Welding Machine – Model AZA1243 is a comprehensive, heavy-duty welding system designed for continuous and long-duration welding operations. Engineered for industrial environments, this SAW machine delivers consistent weld quality, high deposition rates, and reliable performance, making it ideal for applications requiring prolonged welding cycles.

Equipped with a 100% duty cycle power source, advanced wire feeding, automated travel mechanisms, and an efficient flux handling system, AZA1243 ensures uninterrupted operation and superior productivity.

Description

Description

Key Advantages

  • Designed for continuous industrial welding

  • 100% duty cycle power source for prolonged operation

  • Supports automatic and semi-automatic welding

  • Efficient flux feeding and recovery system

  • Reliable performance in heavy-duty applications


Features

Complete SAW System Configuration

  • Includes:

    • Welding machine / power source

    • Wire feeder and control system

    • Automatic welding torch or semi-automatic welding gun with cable assembly

    • Flux hopper with feeding mechanism

    • Flux recovery system

    • Travel mechanism for automatic welding

100% Duty Cycle Power Source

  • Rated for continuous operation beyond 10 minutes

  • Ideal for long seam welding and heavy fabrication jobs

  • Ensures stable arc performance without overheating

Versatile Power Supply Compatibility

  • Supports constant current operation using AC or DC

  • Requires voltage-sensing electrode wire feeder for constant current setups

Efficient Flux Management

  • Integrated flux hopper and feeding mechanism

  • Flux recovery system enables reuse, reducing material waste and cost

Industrial-Grade Construction

  • Designed to withstand harsh industrial conditions

  • Suitable for heavy fabrication and continuous production environments


Applications

  • Pressure vessels and boilers

  • Structural steel fabrication

  • Long seam welding

  • Heavy engineering and shipbuilding

  • Pipe and beam welding


Technical Specifications

Specification Details
Model AZA1243
Equipment Components Welding machine, wire feeder, control system, welding torch/gun, flux hopper, flux recovery system, travel mechanism
Power Source Rating 100% duty cycle
Power Supply Type AC or DC constant current
Duty Cycle Adjustment Derating required for 60% duty cycle power sources
Voltage Sensing Requirement Electrode wire feeder required for constant current (AC/DC)
Operation Mode Automatic or Semi-Automatic
Flux Management System Flux hopper, feeding mechanism, and recovery system

Performance & Reliability

The AZA1243 SAW Machine is engineered for high deposition rates and continuous weld integrity, making it a reliable solution for industries that demand long welding cycles without interruption. Its integrated automation and flux recovery system significantly enhance productivity and cost efficiency.


Why Choose AZA1243?

  • Continuous-duty industrial welding capability

  • Complete SAW system with automation options

  • Consistent, high-quality weld output

  • Proven AZA LAB reliability and engineering