JOLTING APPARATUS AZA0802

The AZA0802 Jolting Apparatus is a precision-engineered laboratory instrument designed for uniform compaction of cement mortar specimens, ensuring reproducibility and accuracy in strength testing. It plays a vital role in preparing mortar prisms for compressive and flexural strength tests, eliminating air voids and ensuring homogeneous density throughout each specimen.

Manufactured in accordance with IS 10080:1982, and suitable for use under EN 196-1 and ASTM C348 testing standards, the AZA0802 is essential for any laboratory involved in cement quality evaluation, research, or certification.

Whether used in construction QC labs, cement manufacturing units, academic institutions, or R&D centers, the AZA0802 offers dependable, consistent, and safe compaction performance for standardized mortar testing.

Why Compaction Matters in Mortar Testing

The quality and reliability of mortar strength tests depend heavily on the degree of compaction during specimen preparation. Air voids, improper leveling, or inconsistent compaction can lead to inaccurate test values and unreliable performance assessments.

The AZA0802 utilizes a mechanical cam-driven system delivering 60 precise jolts per minute, effectively removing entrapped air from the mortar mix. An inbuilt 60-second automatic timer ensures standard-compliant compaction by stopping the machine after the required number of jolts.

This ensures:

  • Highly consistent mortar density

  • Repeatable strength results

  • Compliance with national and international testing standards


Applications Across Industries

The AZA0802 Jolting Apparatus is widely used in:

  • Cement manufacturing QC laboratories

  • Construction and civil engineering testing labs

  • Educational and training institutes

  • Material certification & calibration laboratories

  • R&D units working on advanced cement products


Key Features & Benefits

  • Standard-Compliant Operation
    Conforms fully to IS 10080, EN 196-1, and ASTM C348 for mortar compaction.

  • Precise Jolting Mechanism
    Delivers 60 calibrated jolts/min, with smooth camshaft motion ensuring uniform compaction.

  • Heavy-Duty Mild Steel Frame
    Rigid, vibration-resistant structure enhances accuracy and long-term reliability.

  • Automatic Timer Control
    Pre-set 60-second timer ensures correct compaction cycles without operator intervention.

  • Safety Enclosure
    Protective guard minimizes risk by shielding moving components during operation.

  • Quick-Action Mould Clamping
    Secure clamping mechanism designed for 40 × 40 × 160 mm prism moulds.

  • Space-Saving Design
    Compact, bench-top model ideal for laboratories with limited workspace.

  • Low-Maintenance Drive System
    Enclosed mechanism requires minimal lubrication and cleaning.


Technical Specifications

Specification Details
Model AZA0802
Application Mortar Prism Compaction
Conformity IS 10080, EN 196-1, ASTM C348
Jolts per Minute 60 jolts/min (customizable)
Timer 60-sec automatic timer
Compatible Mould Size 40 × 40 × 160 mm
Motor Power 0.25 HP, 230 V AC
Construction Mild steel frame, powder coated
Dimensions (L × W × H) Approx. 500 × 350 × 450 mm
Weight Approx. 35–40 kg
Warranty 1 Year (Manufacturing defects only)
Made In India

Frequently Asked Questions (FAQ)

Q1: What is the purpose of a jolting apparatus?

It compacts mortar uniformly by applying controlled jolts, removing air pockets and ensuring specimen consistency for strength testing.

Q2: How many jolts does the AZA0802 deliver?

It delivers 60 jolts in one minute, as required by IS 10080. Custom settings are available upon request.

Q3: Which moulds can it be used with?

It is compatible with all standard 40 × 40 × 160 mm mortar prism moulds.

Q4: Is it suitable for educational laboratories?

Yes. Safety guards, controlled operation, and automatic timing make it ideal for use by students under supervision.

Q5: Does it require heavy maintenance?

No. The apparatus has a sealed mechanism requiring minimal lubrication and is easy to clean after each session.

K-SLUMP TESTER AZA1104

AZA1104 K-Slump Tester is a fast, reliable, and non-destructive testing device designed to measure the workability and consistency of fresh concrete directly at construction sites or in laboratory environments. It provides instant slump approximation without the need for traditional slump cones, base plates, or tamping rods, making it an essential tool for modern concrete quality control.

This handheld instrument is widely used by civil engineers, site technicians, and quality inspectors who require quick, repeatable, and real-time results during concrete batching, transportation, and placement. Its simple design eliminates complicated setup, reducing testing time and operator fatigue.

Manufactured from high-grade stainless steel, the probe is corrosion-resistant and suitable for harsh site conditions. The etched scale markings provide direct readings in millimeters or inches, allowing accurate penetration depth measurement without additional instruments.

Unlike traditional slump testing methods, the AZA1104 enables non-destructive testing, meaning the concrete surface remains intact and usable after testing. This feature is especially useful when multiple checks are needed during large pours or continuous batching operation

KELLEY BALL PENETRATION APPARATUS AZA1106

The AZA1106 Kelley Ball Penetration Apparatus is a precise and durable instrument used to determine the workability of fresh concrete through direct steel ball penetration. Considered an effective alternative to the slump test, it provides a quantitative, repeatable, and non-disruptive measurement of concrete consistency, making it ideal for both laboratory and field applications. Engineered with robust materials and compliant with ASTM C360, this apparatus ensures consistent performance, long service life, and ease of use in demanding construction and testing environments. Key Features
  • Direct workability assessment using steel ball penetration
  • Fully compliant with ASTM C360
  • Portable and rugged for field and lab testing
  • Heavy-duty steel/aluminum frame for long-term durability
  • Built-in scale for accurate depth measurement
  • Simple setup and low maintenance
  • Provides a reliable alternative to the slump test

KINEMATIC VISCOMETER BATH AZA0948

The AZA0948 Kinematic Viscometer Bath from AZALAB is a precision-controlled laboratory bath designed to provide a stable and uniform temperature environment for determining the kinematic viscosity of liquids using calibrated glass capillary viscometers. Accurate viscosity measurement is critical for quality control and specification compliance in bitumen, asphalt, petroleum products, lubricants, and industrial fluids. Kinematic viscosity, expressed in centistokes (cSt) or mm²/s, is highly sensitive to temperature variations. The AZA0948 addresses this requirement through precise PID-based temperature control, uniform circulation, and high-visibility construction, ensuring repeatable and standards-compliant test results.

L SHAPE BOX APPARATUS AZA1112

AZA1112 L Shape Box Apparatus is a precision testing device designed to evaluate the passing ability and flow performance of Self-Compacting Concrete (SCC) in congested reinforcement conditions. This apparatus simulates real-world scenarios such as densely reinforced beams, columns, tunnels, and bridge segments, where concrete must flow freely without segregation or blockage.

The distinctive L-shaped design creates a controlled flow path where freshly mixed SCC moves from a vertical chamber into a horizontal channel containing reinforcement bars. By measuring the concrete heights at both ends (H1 and H2), the H2/H1 ratio is calculated, providing a direct, quantitative assessment of the concrete’s ability to pass through obstructions.

Manufactured from durable, corrosion-resistant steel, AZA1112 is built for long-term laboratory and site use. It conforms to EN 12350-10 and EFNARC guidelines, ensuring global acceptance of test results.

LAB Cut Model of Planetary Gear System AZA1250

The AZA LAB Cut Model of Planetary Gear System – Model AZA1250 is a practical and educational training aid designed to demonstrate the working principles of a planetary gear mechanism in a clear and visual manner. This fully functional, hand-powered cutaway model allows students and trainees to observe torque transmission and power distribution within a planetary gear system.

Widely used in automatic automobile transmissions, ship propulsion systems, turbines, and industrial gearboxes, planetary gear systems can be complex to understand through theory alone. The AZA1250 model bridges this gap by offering full visibility of internal components, making it an essential teaching tool for engineering classrooms, workshops, and vocational training institutes.

LAB Cut Model of Turbocharger AZA1252

The AZA LAB Cut Model of Turbocharger – Model AZA1252 is a detailed educational cutaway designed to clearly demonstrate the working principles of a turbocharger used in modern automotive engines. This model provides an in-depth visual understanding of forced induction systems, showing how exhaust gases drive a turbine to compress intake air and increase engine power and efficiency.

Purpose-built for engineering education and technical training, the AZA1252 exposes all critical internal components, allowing students to study airflow, exhaust flow, and cooling pathways in a realistic and intuitive manner.

LABOMIX CONCRETE PAN MIXER AZA1118

The AZA1118 Labomix Concrete Pan Mixer is designed for demanding, high-volume mixing operations in construction laboratories, R&D facilities, and material testing centers. Built for durability and precision, it delivers consistent blends of concrete, mortar, grout, and aggregate mixes while supporting rigorous IS/ASTM test procedures.

Engineered with a high-efficiency gear-driven transmission, it provides stable torque, low maintenance requirements, and excellent mixing uniformity. The unit is available in multiple capacities from 90 litres to 300 litres, enabling users to select suitable volume for their operational needs.

The mixer features exchangeable mixing shovels, a safe-locking automatic discharge system, and large mobility wheels that allow a single operator to handle batching, mixing, and discharging efficiently.

LABORATORY CALIFORNIA BEARING RATIO APPARATUS, MOTORISED AZA0912

The Azalab AZA0912 Laboratory California Bearing Ratio Apparatus, Motorised is a core instrument for geotechnical and highway engineering laboratories. It is designed for the accurate determination of the California Bearing Ratio (CBR) of compacted or undisturbed soil specimens, a critical parameter in the design of flexible pavements for roads, highways, and airport runways.

Unlike manual systems, the motorised operation of AZA0912 ensures a constant and precise penetration rate, eliminating operator dependency and improving repeatability. This consistency is essential for compliance with Indian and international standards and for producing reliable pavement design data.

LABORATORY CEMENT AUTOCLAVE AZA0797

  • Designed for cement soundness testing
  • Digital PID controller for pressure & temperature control
  • Complies with ASTM C151 and IS 4031 standards
  • Built-in safety valve and auto cut-off
  • Durable stainless steel pressure chamber
  • Ideal for cement labs and construction material testing

LABORATORY CONCRETE MIXER (MOTORISED) AZA1116

The AZA1116 Motorised Laboratory Concrete Mixer is a high-performance mixing solution engineered to deliver consistent, repeatable, and uniform concrete batches for laboratory applications. Built to meet the needs of material testing facilities, civil engineering departments, R&D centers, and government labs, this mixer ensures reliable preparation of concrete for compressive strength tests, workability assessments, and research studies. Designed with a durable rotating drum, heavy-duty mixing blades, and a robust motor, the AZA1116 provides exceptional blending efficiency while maintaining operational safety and user convenience.

Key Features

  • Motorised operation for consistent and uniform mixing
  • Ideal for laboratory-scale concrete preparation
  • Durable drum crafted from mild steel or stainless steel
  • Heavy-duty induction motor for long, reliable service life
  • Stable, rigid frame designed for lab environments
  • User-friendly controls with built-in safety features
  • Reduced manual effort and improved batch repeatability
  • Suitable for QC labs, R&D facilities, and educational institutions

LABORATORY INCUBATOR AZA1067

The AZA1067 Laboratory Incubator from AZALAB is a reliable and precision-engineered temperature-controlled incubation system designed for microbiology, cell culture, pharmaceutical testing, clinical diagnostics, and educational laboratories. Built to deliver stable, uniform, and repeatable incubation conditions, the AZA1067 is an essential instrument wherever controlled biological growth and temperature-sensitive processes are required.

This incubator is widely used for bacterial and fungal culture, yeast growth, enzyme reactions, tissue incubation, and biochemical studies, ensuring dependable performance across routine and advanced laboratory applications.