The AZA0802 Jolting Apparatus is a precision-engineered laboratory instrument designed for uniform compaction of cement mortar specimens, ensuring reproducibility and accuracy in strength testing. It plays a vital role in preparing mortar prisms for compressive and flexural strength tests, eliminating air voids and ensuring homogeneous density throughout each specimen.

Manufactured in accordance with IS 10080:1982, and suitable for use under EN 196-1 and ASTM C348 testing standards, the AZA0802 is essential for any laboratory involved in cement quality evaluation, research, or certification.

Whether used in construction QC labs, cement manufacturing units, academic institutions, or R&D centers, the AZA0802 offers dependable, consistent, and safe compaction performance for standardized mortar testing.

Why Compaction Matters in Mortar Testing

The quality and reliability of mortar strength tests depend heavily on the degree of compaction during specimen preparation. Air voids, improper leveling, or inconsistent compaction can lead to inaccurate test values and unreliable performance assessments.

The AZA0802 utilizes a mechanical cam-driven system delivering 60 precise jolts per minute, effectively removing entrapped air from the mortar mix. An inbuilt 60-second automatic timer ensures standard-compliant compaction by stopping the machine after the required number of jolts.

This ensures:

• Highly consistent mortar density

• Repeatable strength results

• Compliance with national and international testing standards

Applications Across Industries

The AZA0802 Jolting Apparatus is widely used in:

• Cement manufacturing QC laboratories

• Construction and civil engineering testing labs

• Educational and training institutes

• Material certification & calibration laboratories

• R&D units working on advanced cement products

Key Features & Benefits

• Standard-Compliant Operation
  Conforms fully to IS 10080, EN 196-1, and ASTM C348 for mortar compaction.

• Precise Jolting Mechanism
  Delivers 60 calibrated jolts/min, with smooth camshaft motion ensuring uniform compaction.

• Heavy-Duty Mild Steel Frame
  Rigid, vibration-resistant structure enhances accuracy and long-term reliability.

• Automatic Timer Control
  Pre-set 60-second timer ensures correct compaction cycles without operator intervention.

• Safety Enclosure
  Protective guard minimizes risk by shielding moving components during operation.

• Quick-Action Mould Clamping
  Secure clamping mechanism designed for 40 × 40 × 160 mm prism moulds.

• Space-Saving Design
  Compact, bench-top model ideal for laboratories with limited workspace.

• Low-Maintenance Drive System
  Enclosed mechanism requires minimal lubrication and cleaning.

Technical Specifications

Frequently Asked Questions (FAQ)

Q1: What is the purpose of a jolting apparatus?

It compacts mortar uniformly by applying controlled jolts, removing air pockets and ensuring specimen consistency for strength testing.

Q2: How many jolts does the AZA0802 deliver?

It delivers 60 jolts in one minute, as required by IS 10080. Custom settings are available upon request.

Q3: Which moulds can it be used with?

It is compatible with all standard 40 × 40 × 160 mm mortar prism moulds.

Q4: Is it suitable for educational laboratories?

Yes. Safety guards, controlled operation, and automatic timing make it ideal for use by students under supervision.

Q5: Does it require heavy maintenance?

No. The apparatus has a sealed mechanism requiring minimal lubrication and is easy to clean after each session.

Built to meet the rigorous requirements of IS:4031, IS:1727, and ASTM C305, the AZA0804 ensures your mortar mixes are prepared exactly as required for credible, repeatable laboratory results. It is widely used in construction material laboratories, cement manufacturing QC divisions, R&D centers, government-approved testing labs, and academic institutions.

This mixer, known commonly as a mortar mixer, cement mortar mixer, lab mortar mixer, AZA0804 mixer, is an essential machine for preparing standardized mortar samples used in cement testing across the industry.