AZA 1023 IMPALEMENT SAFETY COVERS

  • Prevent impalement injuries from exposed rebar
  • Compliant with OSHA and BIS construction standards
  • Made from high-impact plastic or rubber
  • Easy to install on vertical or horizontal bars
  • Bright color for high visibility on job sites
  • Suitable for residential, commercial & civil projects
SKU: AZA 1023 Category:
Description

Description

Impalement Safety Covers are critical components of modern construction site safety. They are specifically engineered to shield workers, site visitors, and passersby from impalement risks posed by exposed steel rebars or protruding rods. These safety devices not only minimize the likelihood of severe injury but also help you maintain compliance with safety regulations such as those from OSHA (Occupational Safety and Health Administration), BIS (Bureau of Indian Standards), and various building codes.

At Azalab, we understand that every detail on a construction site contributes to overall safety. Our impalement safety covers are designed to meet high standards of durability, visibility, and ease of installation, ensuring your site remains safe, professional, and regulation-compliant.


Why Use Impalement Safety Covers?

Exposed vertical rebars, if left unprotected, pose a significant impalement hazard, especially in high-rise, bridge, or foundation construction. A fall or slip can turn such rebars into deadly spikes. Using rebar caps or impalement safety covers drastically reduces the risk of severe injury or fatality.


Features of Azalab Impalement Safety Covers:

  1. High-Impact Resistance – Made from industrial-grade plastic or rubber capable of absorbing impact and resisting pressure from accidental falls.

  2. Bright Colors – Most covers come in orange, yellow, or red for easy visibility to workers and safety inspectors.

  3. Universal Fit – Compatible with standard rebar sizes like 12 mm, 16 mm, 20 mm, and more.

  4. Quick Installation – Simply push the cap onto the exposed steel; no tools required.

  5. Weather Resistant – Engineered to withstand heat, rain, and UV exposure, ideal for Indian climates.


Types of Impalement Safety Covers

  1. Flat Safety Caps – Basic cap for visual marking and mild protection; suitable for low-risk areas.

  2. Mushroom Head Caps – Wider surface for impact dispersion; more reliable protection against impalement.

  3. Steel Plate Reinforced Caps – Heavy-duty caps with embedded metal plate inside; used in high-rise construction or hazardous zones.

  4. Reusable Impalement Covers – Made from thick rubber/plastic for long-term use across multiple projects.


Applications

  • High-rise buildings – Vertical rods on upper floors

  • Bridge construction – Exposed rebars during deck pouring

  • Foundations and footings – Protects rods emerging from base

  • Road & tunnel projects – Covers rods near pedestrian or vehicle paths

  • Residential and commercial buildings – Ensures compliance during all construction phases


Installation Tips

  1. Clean the exposed rebar end to remove debris or oil

  2. Select the right size cover based on the bar diameter

  3. Push the safety cover firmly onto the rebar

  4. Ensure the fit is snug and the cap cannot be easily removed

  5. Periodically inspect during the construction phase

For added safety, use reinforced caps for rebars exceeding 1 meter height or when working at elevation.


Safety Standards & Compliance

  • OSHA 1926.701(b) – Mandates rebar protection to prevent impalement injuries

  • IS 15877:2023 (India) – Guidelines for safety at construction sites

  • Compatible with other international norms like EN ISO 14122


 Specifications:

Attribute Details
Material Plastic, Rubber, Steel-reinforced Poly
Colors Available Orange, Yellow, Red
Rebar Compatibility 8 mm – 32 mm rebars
Types Flat Cap, Mushroom Head, Reinforced Plate
Reusability Yes (select models)
Operating Temperature -10°C to 60°C
Standards Compliance OSHA, BIS, EN ISO
Installation Method Manual Push-on

Frequently Asked Questions (FAQ):

Q1: Are impalement safety covers reusable?
A: Yes, rubber and heavy-duty plastic models are designed for reuse across multiple construction cycles.

Q2: Do these meet government safety standards?
A: Absolutely. Our products conform to BIS and OSHA standards, ensuring full regulatory compliance.

Q3: How long do these safety caps last outdoors?
A: High-grade materials offer UV and weather resistance, making them suitable for long-term use.

Q4: What rebar sizes are supported?
A: Most models fit standard rebar sizes from 8 mm to 32 mm. We also offer custom sizes on request.

Q5: Can I get bulk pricing for large projects?
A: Yes. Azalab offers special rates for builders, contractors, and safety equipment resellers.

Additional information

Additional information

Material

Plastic, Rubber, Steel-reinforced Poly

Colors Available

Orange, Yellow, Red

Rebar Compatibility

8 mm – 32 mm rebars

Types

Flat Cap, Mushroom Head, Reinforced Plate