AUTOMATIC COMPACTOR FOR BITUMINOUS MIXES AZA0963

Working Principle

The AZA0963 operates on a fully automated Marshall compaction mechanism. A motor-driven hammer weighing 4.536 kg (10 lbs) is repeatedly lifted and dropped from a fixed height of 457.2 mm (18 inches) onto the asphalt specimen contained within a standard Marshall mould.

The machine is equipped with a digital programmable blow counter, allowing the operator to pre-set the required number of blows (commonly 50 or 75 blows per face, as per design requirements). Once the programmed number of blows is completed, the compactor automatically stops, ensuring strict adherence to standard procedures and eliminating operator dependency.

An automatic mould rotation system ensures uniform distribution of compaction energy across the specimen surface, resulting in consistent density and improved repeatability of test results.

Key Features & Advantages

• Fully Automated Operation
  Eliminates manual hammering, reducing operator fatigue and test variability.

• High Precision Compaction Energy
  Fixed hammer weight and drop height ensure consistent and repeatable specimen preparation.

• Digital Blow Counter with Auto Shut-Off
  Guarantees exact compliance with specified compaction requirements.

• Uniform Compaction
  Automatic mould rotation ensures even distribution of blows across the specimen.

• Heavy-Duty Construction
  Rigid steel frame minimizes vibration and ensures long-term durability in demanding lab environments.

• Enhanced Laboratory Efficiency & Safety
  Improves productivity while reducing physical strain on technicians.

Applications

• Marshall Mix Design of asphalt concrete

• Determination of Marshall Stability and Flow

• Asphalt mix quality control and assurance

• Bituminous mix research and development

• Highway, airport runway, and urban road pavement projects

• Academic and government materials testing laboratories

The AZA0963 is designed in accordance with major international and national standards including ASTM D6925, AASHTO T245, and relevant IRC / IS specifications.

Technical Specifications

Why Choose AZA0963?

• High Reproducibility – Ensures consistent specimen density and reliable Marshall test results

• Standards Compliant – Meets globally accepted asphalt testing requirements

• Operational Efficiency – Faster, safer, and more accurate than manual compactors

• Robust & Reliable – Designed for continuous use in professional testing laboratories

• Critical QC Tool – Directly contributes to pavement durability and performance

Frequently Asked Questions (FAQ)

Q1: What is the main purpose of the AZA0963 Automatic Compactor?
A1: It is used to prepare standardized asphalt specimens for Marshall Stability and Flow testing by applying controlled and repeatable compaction energy.

Q2: Why is an automatic compactor preferred over a manual compactor?
A2: Automatic compactors eliminate human error, ensure uniform compaction, reduce fatigue, and provide highly reproducible results essential for accurate mix design.

Q3: Which standards does the AZA0963 comply with?
A3: The AZA0963 complies with ASTM D6925, AASHTO T245, and relevant IRC / IS standards.

Q4: What mould sizes are compatible with this compactor?
A4: It is designed for standard 101.6 mm (4-inch) Marshall moulds. Adapters may be available for other sizes upon request.

Q5: What maintenance is required?
A5: Routine cleaning, lubrication of moving parts, and periodic verification of hammer weight and drop height are recommended to maintain accuracy.

Q6: How does AZA0963 improve pavement quality?
A6: By producing uniformly compacted specimens, it enables accurate determination of asphalt mix properties, leading to optimized mix designs and longer-lasting pavements.

AZA0963 – Precision, Consistency, and Reliability in Marshall Compaction

A trusted solution for asphalt laboratories focused on quality, compliance, and performance.