ASPHALT CONTENT TESTER AZA0967

The AZA0967 Asphalt Content Tester from AZALAB is an advanced laboratory instrument engineered for the rapid, accurate, and environmentally responsible determination of asphalt (bitumen) content in Hot Mix Asphalt (HMA) and other asphalt paving mixtures. The system operates on the Ignition Method (Loss on Ignition), representing a significant technological improvement over conventional solvent extraction techniques.

By eliminating hazardous solvents and utilizing controlled high-temperature combustion, the AZA0967 ensures fast turnaround, high repeatability, improved laboratory safety, and regulatory compliance, making it an essential tool for modern road construction quality control laboratories.

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Description

Description

Principle of Operation

The AZA0967 determines asphalt binder content by burning off the bituminous material from a prepared asphalt mixture sample under controlled conditions.

Operating Process:

  1. The asphalt mixture sample is placed in a perforated stainless steel basket.

  2. The basket is introduced into a high-temperature electric furnace.

  3. The furnace heats the sample to a controlled temperature (typically 538°C or 650°C, depending on aggregate type).

  4. The asphalt binder combusts completely, leaving only the aggregate.

  5. An integrated high-precision balance continuously measures weight loss.

  6. Once mass stabilization is achieved, the system automatically calculates the asphalt content based on pre- and post-ignition weights.

This automated cycle provides rapid, accurate, and repeatable results, significantly reducing testing time compared to solvent extraction methods.


Standards Compliance

The AZA0967 is designed to meet or exceed internationally recognized testing standards, ensuring universal acceptance:

  • ASTM D6307 – Asphalt Content of Hot-Mix Asphalt by Ignition Method

  • AASHTO T308 – Determining Asphalt Binder Content by the Ignition Method

  • Compatible with relevant IS / IRC specifications used in road construction laboratories


Key Features & Advantages

  • Ignition Method Technology – Solvent-free, safe, and eco-friendly testing

  • High-Temperature Precision Furnace – Uniform and stable heating

  • Integrated High-Accuracy Weighing System – Continuous real-time mass monitoring

  • PID Digital Temperature Controller – Precise temperature regulation

  • Automated Test Cycle – Minimal operator intervention

  • Digital Display Interface – Clear monitoring of temperature, weight, and test progress

  • Exhaust System with Safety Controls – Reduced emissions and operator exposure

  • Robust Laboratory Construction – Designed for heavy-duty, continuous use


Applications

  • Asphalt mix design verification

  • Hot Mix Asphalt (HMA) production quality control

  • Compliance testing for road and highway projects

  • Bitumen content determination for WMA and RAP mixes (with calibration factors)

  • Research, academic, and government laboratories

Correct asphalt binder content is critical to pavement durability, workability, and resistance to rutting, cracking, and moisture damage. The AZA0967 enables fast corrective action during production, preventing costly material failures.


Environmental & Safety Benefits

  • Eliminates hazardous solvents such as trichloroethylene and methylene chloride

  • Reduces chemical waste disposal requirements

  • Improves laboratory safety and air quality

  • Supports compliance with environmental regulations and sustainability goals


Technical Specifications

Parameter Specification
Model Number AZA0967
Test Method Ignition Method (Loss on Ignition)
Furnace Type High-temperature electric furnace
Temperature Range Up to 538°C or 650°C (adjustable)
Temperature Control PID digital controller
Sample Capacity Typically 1200 g / 1800 g (model dependent)
Weighing Accuracy ±0.1 g or better
Test Duration Approx. 20–45 minutes per cycle
Display Digital (temperature, weight, time, asphalt content)
Data Storage Internal memory
Reporting Printer / USB / serial output (model dependent)
Safety Features Over-temperature protection, exhaust fan, safety interlocks
Power Supply 230V AC, 50 Hz, Single Phase (higher capacity models may require 3-phase)
Construction Heat-resistant chamber with heavy-duty insulation
Accessories Supplied Sample baskets, catch pans, spatulas, calibration weights

Why Choose AZA0967?

  • Fast & Accurate Results – Ideal for production-level quality control

  • Globally Accepted Method – ASTM & AASHTO compliant

  • Environmentally Responsible – No solvents, reduced emissions

  • User-Friendly Operation – Automated and intuitive interface

  • Reliable & Durable – Built for demanding laboratory conditions


Frequently Asked Questions (FAQ)

Q1: What is the primary function of AZA0967?
To determine the percentage of asphalt (bitumen) binder in asphalt mixtures using the ignition method.

Q2: How does it differ from solvent extraction?
It uses controlled combustion instead of hazardous solvents, making it faster, safer, and more environmentally friendly.

Q3: Which asphalt mixes can be tested?
HMA, WMA, and RAP mixes (with appropriate correction factors).

Q4: How are emissions handled?
The system includes an exhaust mechanism, and selected configurations support afterburner integration for emission control.

Q5: How does AZA0967 improve pavement quality?
By enabling rapid feedback during production, ensuring correct binder content and preventing premature pavement failure.


AZA0967 – Advanced Ignition Method Asphalt Content Tester for Reliable Pavement Quality Control

A critical instrument for modern asphalt laboratories committed to accuracy, safety, compliance, and sustainable infrastructure development.

Additional information

Additional information

Model Number

AZA 0967

Method

Ignition Method (Loss on Ignition)

Furnace Type

High-temperature electric furnace with precision heating elements.

Power Supply

230V AC, 50 Hz, Single Phase

Accessories

Includes sample baskets, catch pans, spatulas, and calibration weights.