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SOLVENT RECOVERY UNIT AZA0949
The AZA0949 Solvent Recovery Unit from AZALAB is a high-efficiency, environmentally responsible system designed for solvent recycling, VOC emission control, and chemical cost reduction in laboratories and industrial facilities. Using controlled thermal distillation, the unit enables safe and effective recovery of high-purity solvents, supporting regulatory compliance and sustainable operations.
Widely used in pharmaceutical manufacturing, chemical laboratories, coatings, printing, asphalt/bitumen testing labs, and R&D facilities, the AZA0949 offers a closed-loop recovery process that minimizes operator exposure and solvent loss while significantly reducing hazardous waste generation.
Description
Working Principle
The AZA0949 operates on thermal distillation. Contaminated solvent is heated in a stainless-steel distillation chamber to its boiling point. Vapors are condensed through an integrated cooling system and collected as purified solvent, while residues remain in the boiling tank for safe disposal.
A digital PID temperature controller allows precise temperature selection between 40°C and 180°C, ensuring optimal recovery efficiency for different solvents. The closed-loop design minimizes VOC emissions and enhances laboratory safety.
Key Applications
- Solvent recovery from bitumen and asphalt testing (centrifuge extraction)
- Pharmaceutical and chemical laboratories
- Column chromatography solvent recycling
- Glassware cleaning solvent reuse
- Printing, coatings, and ink formulation
- Degreasing and industrial cleaning operations
Key Features
- High solvent recovery efficiency (up to 95%)
- Closed-loop system for VOC control
- Digital PID-controlled temperature regulation
- Explosion-proof motor for flammable solvents
- Stainless steel construction (SS304 / SS316)
- Compact, user-friendly, and low-maintenance design
- Environmentally compliant and cost-effective
Standards & Compliance
- Designed for solvent handling safety in compliance with OSHA chemical safety guidelines
- Explosion-proof configuration suitable for volatile solvents (ATEX-aligned design philosophy)
- Supports green lab and sustainability initiatives
Specifications
| Parameter | Details |
|---|---|
| Model Number | AZA0949 |
| Recovery Capacity | 5 – 100 liters/day (model dependent) |
| Solvent Compatibility | Acetone, Ethanol, IPA, Xylene, and similar solvents |
| Construction Material | SS304 / SS316 Stainless Steel |
| Operating Temperature Range | 40°C – 180°C |
| Temperature Control | Digital PID controller |
| Recovery Efficiency | Up to 95% |
| Safety Features | Overheat protection, pressure relief valve, explosion-proof motor |
| Power Supply | 230 V AC, 50 Hz, Single Phase |
| Dimensions (L×W×H) | Varies by model (e.g., 600 × 400 × 800 mm) |
| Weight | Approx. 25 – 90 kg |
Typical Recovery Time
- 30 minutes to 3 hours per batch, depending on solvent type, boiling point, and batch volume.
Included Accessories
- Distillation chamber
- Condenser assembly
- Solvent collection tank
- Digital temperature controller
Optional Accessories
- Chiller or enhanced cooling system
- Activated carbon VOC filter
- Automation I/O ports (advanced models)
- Residue disposal containers
Frequently Asked Questions (FAQ)
Q1: What solvents can the AZA0949 recover?
Common laboratory and industrial solvents such as acetone, ethanol, isopropyl alcohol (IPA), xylene, and similar organic solvents.
Q2: Is the unit safe for flammable solvents?
Yes. The unit is equipped with explosion-proof components, pressure safety valves, and thermal protection systems.
Q3: How often does maintenance need to be performed?
Light maintenance is recommended after every 50 cycles. Thorough cleaning is advised after heavily contaminated solvent recovery.
Q4: Can this unit be integrated with automated lab systems?
Advanced configurations support I/O integration for automation and facility management systems.
Q5: How does the AZA0949 support sustainability?
By recycling solvents and reducing VOC emissions, the unit lowers chemical waste, reduces fresh solvent consumption, and supports green laboratory practices.
Product Highlights
- Efficient solvent recycling for laboratory and industrial use
- Reduces VOC emissions and solvent procurement costs
- Explosion-proof stainless steel construction
- Digital thermal control for precise distillation
- Compatible with a wide range of common solvents
AZALAB – Reliable Solutions for Sustainable Laboratory Operations
Additional information
| Recovery Capacity |
5–100 liters/day (model dependent) |
|---|---|
| Solvent Compatibility |
Acetone, Ethanol, IPA, Xylene, etc. |
| Material |
SS304 / SS316 stainless steel |
| Control System |
Digital thermostat with PID controller |
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