MORTAR PENETROMETER AZA1115
The AZA1115 ASTM C403 Mortar Penetrometer is a precision-engineered device designed to determine the rate of hardening and setting characteristics of mortar extracted from freshly mixed concrete. Fully compliant with ASTM C403, this instrument enables accurate measurement of penetration resistance to identify both initial and final setting times of cementitious mixes.
Built for field and laboratory use, the AZA1115 features a robust spring-loaded mechanism, a clearly graduated force scale, and six interchangeable penetration needles suitable for various mortar stiffness conditions. Its durable construction and protective wooden case make it a dependable tool for quality control engineers, construction sites, and RMC labs.
Key Features
- Complies with ASTM C403 Standard
- Used to determine mortar hardening rate
- Spring-loaded stem graduated 0–70 kg (1 kg divisions)
- Includes six interchangeable stainless steel needles
- Measures resistance at 25 mm penetration
- Shanks marked every 5 mm for depth guidance
- Supplied in a polished wooden carrying case
- Suitable for both laboratory and on-site QC
Description
Product Overview
The AZA1115 Mortar Penetrometer incorporates a calibrated spring barrel connected to a precision stem. A sliding ring captures the peak penetration resistance, enabling repeatable and consistent readings. Needle selection is based on mortar stiffness, ensuring accurate performance across early and late setting stages.
This penetrometer provides essential data for:
-
Initial and final setting time determination
-
Hardening rate of mortar extracted from concrete
-
Compliance verification with ASTM C403
-
Cement, admixture, and RMC mix characterization
-
Construction quality control and monitoring
The unit is housed in a protective wooden case to ensure safe transport and long-term durability.
Technical Specifications
| Feature | Detail |
|---|---|
| Model | AZA1115 |
| Standard Compliance | ASTM C403 |
| Measurement Range | 0–70 kg (1 kg increments) |
| Needles Included | 6 needles (645, 323, 160, 65, 32, 16 mm²) |
| Penetration Depth | 25 mm (depth marks every 12.5 mm) |
| Display Type | Analog spring mechanism with sliding ring |
| Construction | Hardened steel stem, corrosion-protected parts |
| Carrying Case | Wooden box |
| Application | Mortar extracted from sieved fresh concrete |
Applications
-
Determining initial and final setting times
-
Measuring hardening rate of sieved mortar
-
QC testing in construction sites, RMC plants, and cement labs
-
Verifying conformity to ASTM C403 requirements
-
Tracking penetration resistance at controlled depths
Frequently Asked Questions (FAQ)
Q1: What does the AZA1115 penetrometer measure?
It measures penetration resistance of mortar to determine setting time and hardening rate per ASTM C403.
Q2: Can it be used directly on concrete?
No. The test must be performed on mortar sieved from fresh concrete.
Q3: What needle sizes are included?
Six needles: 645, 323, 160, 65, 32, and 16 mm².
Q4: How is penetration depth monitored?
The stem is marked every 12.5 mm, and force is recorded when the needle penetrates 25 mm.
Q5: Is calibration required?
Yes, periodic calibration is recommended for accuracy. Calibration services can be provided upon request
Related products
BEAM MOULD AZA1124
Purpose & Importance
Flexural strength testing evaluates a concrete beam’s ability to resist bending stress. Standards such as IS 516, ASTM C78, and BS EN 12390-5 specify strict guidelines for specimen dimensions and surface finish. The AZA1124 Beam Mould enables users to produce uniform, high-quality concrete beams with precise cross-sections, ensuring reliability and compliance during flexural strength evaluation.Beams cast from AZA1124 are used for:
- Flexural tensile strength testing
- Load-bearing capacity studies
- Structural behavior simulations
- R&D on mix designs and reinforcement additives
Ideal for:
- Civil engineering research laboratories
- Cement product quality assurance departments
- Construction material testing centers
- Technical universities and engineering institutions
COMPACTION FACTOR APPARATUS AZA1107
- Precision measurement of compaction factor for dry and stiff concrete
- Double-hopper system with smooth trap release
- Conforms to IS 1199 and BS 1881 standards
- Suitable for precast plants, RMC units, and civil engineering labs
- Rugged, powder-coated mild-steel construction
- Cylindrical container included for final measurement
INITIAL SURFACE ABSORPTION TEST (ISAT) APPARATUS AZA1108
AZA1108 ISAT Apparatus is a precision-engineered testing instrument designed to measure the Initial Surface Absorption of hardened concrete. This test is essential for evaluating the durability of concrete by determining how quickly water penetrates the surface under controlled conditions. The apparatus is widely used in civil engineering laboratories and quality control departments to assess permeability and long-term performance of concrete structures exposed to moisture.
Built with a high-accuracy capillary tube system, the AZA1108 maintains a constant water head over a defined test area and records the volume of water absorbed over specific time intervals — typically at 10, 30, and 60 minutes. The readings obtained help engineers understand the surface porosity of concrete, which is a critical indicator of resistance against weathering, chloride ingress, corrosion of reinforcement, and environmental deterioration.
Designed in compliance with BS 1881-208, this apparatus ensures reliable, repeatable, and standard-compliant results. Its sturdy, rust-proof construction and easy-to-use configuration make it ideal for both routine testing and advanced durability studies in construction material laboratories.
L SHAPE BOX APPARATUS AZA1112
AZA1112 L Shape Box Apparatus is a precision testing device designed to evaluate the passing ability and flow performance of Self-Compacting Concrete (SCC) in congested reinforcement conditions. This apparatus simulates real-world scenarios such as densely reinforced beams, columns, tunnels, and bridge segments, where concrete must flow freely without segregation or blockage.
The distinctive L-shaped design creates a controlled flow path where freshly mixed SCC moves from a vertical chamber into a horizontal channel containing reinforcement bars. By measuring the concrete heights at both ends (H1 and H2), the H2/H1 ratio is calculated, providing a direct, quantitative assessment of the concrete’s ability to pass through obstructions.
Manufactured from durable, corrosion-resistant steel, AZA1112 is built for long-term laboratory and site use. It conforms to EN 12350-10 and EFNARC guidelines, ensuring global acceptance of test results.
PLASTIC BEAM MOULD AZA1128
The Azalab AZA1128 Polyurethane Beam Mould Series is engineered for casting concrete beam specimens used in flexural strength tests. Built from high-impact, shock-absorbing polyurethane, these moulds deliver exceptional durability, dimensional accuracy, and ease of handling. Their lightweight yet robust design makes them suitable for both laboratory and field applications.
Polyurethane offers superior resilience compared to traditional metal or rigid plastic alternatives, enabling these moulds to withstand vibration, repeated use, and environmental exposure. The smooth internal finish ensures clean, damage-free demoulding, while the mould structure maintains consistency across multiple cycles.
Each AZA1128 mould complies with IS 516, ASTM C78, and BS 1881, ensuring reliable and standardized test preparation.
PLASTIC MOULDS AZA1125
The AZA1125 One-Piece Plastic Cube Mould (150 mm) from Azalab is a next-generation alternative to traditional metal cube moulds. Built from high-strength, non-deformable engineering plastic, this mould is designed to offer superior ease of use, long service life, and consistent dimensional accuracy for concrete compressive strength testing.
Its seamless, single-piece construction eliminates the need for bolts, screws, or external frames. Users simply apply demoulding oil, cast the concrete, and after curing, eject the cube using compressed air or water pressure, achieving clean and damage-free removal every time.
Compared to heavy metal moulds, the AZA1125 weighs nearly 90% less, providing clear advantages in portability, handling, and storage—making it ideal for both laboratory and on-site testing environments. Manufactured using an eco-friendly, non-polluting process, this mould supports sustainability goals in modern construction testing.
STRAIGHT EDGE AZA1120
The AZA1120 Precision Steel Straight Edge is a laboratory-grade tool engineered for leveling, scraping, and finishing concrete and soil specimens during testing procedures. Used extensively in concrete cube/cylinder preparation, slump cone tests, and air meter testing, this straight edge ensures flat, uniform specimen surfaces essential for accurate and repeatable results.
Manufactured from high-grade hardened steel, the AZA1120 offers superior rigidity, dimensional stability, and long-term durability. The flat, 1-inch wide, 12-inch long bar profile allows smooth handling and effortless removal of excess material from molds. A corrosion-resistant polished or matte finish further enhances longevity and reliability in both lab and field conditions.
V FUNNEL AZA1111
AZA1111 V Funnel is a precision laboratory apparatus designed to measure the flow time and viscosity of Self-Compacting Concrete (SCC). It evaluates how quickly fresh SCC passes through a narrow, V-shaped section under the action of gravity, providing critical insight into the concrete’s workability, stability, and resistance to segregation.
The V Funnel test is essential when designing SCC mixes that must flow through heavily reinforced or congested formwork. By recording the time taken for concrete to completely discharge from the funnel, the apparatus allows engineers and technicians to quickly judge whether a mix is too stiff, too viscous, or optimally balanced.
Manufactured with a durable, corrosion-resistant metal body and a precise quick-release gate mechanism, AZA1111 ensures smooth, repeatable testing. Its rigid structure and stable stand make it suitable for both laboratory and site-based quality control environments.
The equipment is designed in compliance with EN 12350-9 and EFNARC guidelines, ensuring globally accepted and repeatable test results
