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MOULD VERIFICATION KIT – PRECISION QC TOOL AZA1121
The Azalab Mould Verification Toolset is a precision-engineered quality control kit designed for verifying the dimensional accuracy and geometric tolerances of concrete casting moulds and test specimens. It is an essential instrument set for laboratories conducting routine QC, R&D, and compliance testing in accordance with IS, ASTM, EN, and BS standards.
This complete toolset ensures that cube moulds, beam moulds, and cylindrical moulds meet the required tolerances for flatness, perpendicularity, straightness, and dimensional conformity—parameters that directly impact test reliability and reproducibility.
Key Capabilities
The AZA1121 verification kit allows accurate measurement of:
- Flatness of mould and specimen surfaces
- Straightness along mould edges and specimen sides
- Perpendicularity of internal walls and corners
- Dimensional accuracy (L × W × H, and diameter for cylinders)
- Go/No-Go tolerance checks for standardized cube mould sizes
- Surface deviation & gap measurement using feeler gauges
Each instrument is manufactured using precision-ground stainless steel or hardened, anodized aluminum, ensuring long-term stability and high measurement accuracy.
Description
Applicable Mould Types
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Cube moulds: 100 mm, 150 mm
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Beam moulds: 100×100×500 mm, 150×150×700 mm
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Cylinder moulds: 100×200 mm, 150×300 mm
Suitable for pre-cast QC, lab specimen preparation, and periodic verification.
Technical Specifications
| Feature | Description |
|---|---|
| Flatness Gauge | Machined straight edge, accuracy ±0.1 mm/m |
| Perpendicularity Checker | Right-angle block / angle square, tolerance 90° ±0.1° |
| Dimensional Scale | Stainless steel ruler / depth gauge up to 750 mm |
| Digital Caliper | 0–150 mm, resolution 0.01 mm |
| Go/No-Go Gauge | For cube mould size tolerance per EN 12390-1 |
| Feeler Gauge Set | 0.02–1 mm range |
| Material | Stainless Steel / Hardened & Anodized Aluminum |
| Compliance | IS 10086, IS 516, ASTM C470, ASTM C192, BS 1881, EN 12390-1, ISO 1101 |
| Packaging | Protective, foam-lined carrying case |
Applications
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Verification of mould dimensional conformity before casting
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Checking geometric accuracy of concrete specimens before testing
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Reducing test errors and specimen rejection during compression, flexural, and tensile testing
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Ensuring compliance with laboratory audit requirements
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Suitable for QA/QC labs, material testing laboratories, civil engineering R&D units, and third-party inspection agencies
Frequently Asked Questions (FAQ)
Q1: What mould types does this kit support?
Cube, cylinder, and beam moulds of all standard sizes (100 mm & 150 mm cubes, 100×200 & 150×300 mm cylinders, 100×100×500 & 150×150×700 mm beams).
Q2: Why is verifying mould flatness and perpendicularity important?
Standards such as IS 516, ASTM C192, and EN 12390-1 require moulds to meet specific geometric tolerances to maintain accuracy of test results.
Q3: Is the kit calibrated?
Yes. Each tool is lab-calibrated with ±0.1 mm/m or better accuracy. Calibration certificates can be issued upon request.
Q4: Can individual tools be purchased separately?
Yes. Straight edges, L-squares, and digital calipers can be supplied independently.
Q5: Does it support ISO and EN geometric tolerancing?
Yes. The kit conforms to ISO 1101 and EN 12390-1 (Appendix) for mould tolerances.
Mould Verification Kit – Model AZA1121
Complete toolset for dimensional and tolerance verification of cube moulds, beam moulds, and cylindrical moulds. Includes Go-No-Go gauge, precision straight edge, right-angle block, dimensional scale, feeler gauges, and digital caliper. Conforms to EN 12390-1, ISO 1101, IS 10086, and ASTM C470/C192. Supplied in a protective case. Suitable for 100 mm & 150 mm cube moulds and concrete specimen QA/QC.
Related products
COMPACTION FACTOR APPARATUS AZA1107
- Precision measurement of compaction factor for dry and stiff concrete
- Double-hopper system with smooth trap release
- Conforms to IS 1199 and BS 1881 standards
- Suitable for precast plants, RMC units, and civil engineering labs
- Rugged, powder-coated mild-steel construction
- Cylindrical container included for final measurement
CONCRETE FLOW TABLE TEST SET AZA1110
AZA1110 Concrete Flow Table Test Set is a precision-engineered laboratory apparatus designed to determine the workability, consistency, and flow characteristics of fresh concrete. It is especially suitable for Self-Compacting Concrete (SCC), precast concrete, and high-consistency mixes where the traditional slump test is not effective.
This test set works by allowing a freshly mixed concrete sample to spread under controlled, repeated vertical jolts of a mechanically calibrated table. The final spread diameter of the concrete is measured to assess its flowability and uniformity.
Built with a rigid, precisely machined table surface, the AZA1110 ensures repeatable and reliable results. Its heavy-duty construction allows long-term use in demanding laboratory environments while remaining easy to clean, store, and maintain.
The apparatus complies with major international standards including IS 1199, ASTM C1437, and BS EN 12350-5, making it suitable for both domestic and international testing requirements.
CUBE MOULD (METAL) AZA1122
Purpose & Function
This mould supports the preparation of standardized cube specimens that are used in:- Compressive strength testing
- Batch-wise quality control in construction
- Concrete mix design validation
- Research on material performance and durability
J-RING, NARROW GAP AZA1109
AZA1109 J-Ring – Narrow Gap is a precision testing apparatus designed to evaluate the passing ability of Self-Compacting Concrete (SCC) under highly restrictive conditions. This device simulates densely congested reinforcement zones by creating artificial obstructions that the fresh SCC must flow through without blocking or segregating. It is an essential tool for determining whether SCC mixes are suitable for heavily reinforced structural elements such as beams, columns, and shear walls.
The narrow gap design offers a more stringent test compared to standard J-Rings, allowing engineers and quality control professionals to accurately observe flow diameter, T50 flow time, and blocking behavior. When used in combination with a standard slump flow cone, AZA1109 provides reliable, repeatable results that help optimize mix designs and ensure consistent on-site performance.
Manufactured from durable, corrosion-resistant steel, the AZA1109 is built for repeated use in laboratory and field testing environments. The apparatus is fully compliant with ASTM C1621 and EFNARC guidelines, ensuring internationally accepted testing procedures.
MORTAR PENETROMETER AZA1115
Key Features
- Complies with ASTM C403 Standard
- Used to determine mortar hardening rate
- Spring-loaded stem graduated 0–70 kg (1 kg divisions)
- Includes six interchangeable stainless steel needles
- Measures resistance at 25 mm penetration
- Shanks marked every 5 mm for depth guidance
- Supplied in a polished wooden carrying case
- Suitable for both laboratory and on-site QC
PLASTIC BEAM MOULD AZA1128
The Azalab AZA1128 Polyurethane Beam Mould Series is engineered for casting concrete beam specimens used in flexural strength tests. Built from high-impact, shock-absorbing polyurethane, these moulds deliver exceptional durability, dimensional accuracy, and ease of handling. Their lightweight yet robust design makes them suitable for both laboratory and field applications.
Polyurethane offers superior resilience compared to traditional metal or rigid plastic alternatives, enabling these moulds to withstand vibration, repeated use, and environmental exposure. The smooth internal finish ensures clean, damage-free demoulding, while the mould structure maintains consistency across multiple cycles.
Each AZA1128 mould complies with IS 516, ASTM C78, and BS 1881, ensuring reliable and standardized test preparation.
PLASTIC MOULDS AZA1125
The AZA1125 One-Piece Plastic Cube Mould (150 mm) from Azalab is a next-generation alternative to traditional metal cube moulds. Built from high-strength, non-deformable engineering plastic, this mould is designed to offer superior ease of use, long service life, and consistent dimensional accuracy for concrete compressive strength testing.
Its seamless, single-piece construction eliminates the need for bolts, screws, or external frames. Users simply apply demoulding oil, cast the concrete, and after curing, eject the cube using compressed air or water pressure, achieving clean and damage-free removal every time.
Compared to heavy metal moulds, the AZA1125 weighs nearly 90% less, providing clear advantages in portability, handling, and storage—making it ideal for both laboratory and on-site testing environments. Manufactured using an eco-friendly, non-polluting process, this mould supports sustainability goals in modern construction testing.
V FUNNEL AZA1111
AZA1111 V Funnel is a precision laboratory apparatus designed to measure the flow time and viscosity of Self-Compacting Concrete (SCC). It evaluates how quickly fresh SCC passes through a narrow, V-shaped section under the action of gravity, providing critical insight into the concrete’s workability, stability, and resistance to segregation.
The V Funnel test is essential when designing SCC mixes that must flow through heavily reinforced or congested formwork. By recording the time taken for concrete to completely discharge from the funnel, the apparatus allows engineers and technicians to quickly judge whether a mix is too stiff, too viscous, or optimally balanced.
Manufactured with a durable, corrosion-resistant metal body and a precise quick-release gate mechanism, AZA1111 ensures smooth, repeatable testing. Its rigid structure and stable stand make it suitable for both laboratory and site-based quality control environments.
The equipment is designed in compliance with EN 12350-9 and EFNARC guidelines, ensuring globally accepted and repeatable test results