Mould Verification Kit – Precision QC Tool AZA1121

The Azalab Mould Verification Toolset is a precision-engineered quality control kit designed for verifying the dimensional accuracy and geometric tolerances of concrete casting moulds and test specimens. It is an essential instrument set for laboratories conducting routine QC, R&D, and compliance testing in accordance with IS, ASTM, EN, and BS standards. This complete toolset ensures that cube moulds, beam moulds, and cylindrical moulds meet the required tolerances for flatness, perpendicularity, straightness, and dimensional conformity—parameters that directly impact test reliability and reproducibility. Key Capabilities The AZA1121 verification kit allows accurate measurement of:
  • Flatness of mould and specimen surfaces
  • Straightness along mould edges and specimen sides
  • Perpendicularity of internal walls and corners
  • Dimensional accuracy (L × W × H, and diameter for cylinders)
  • Go/No-Go tolerance checks for standardized cube mould sizes
  • Surface deviation & gap measurement using feeler gauges
Each instrument is manufactured using precision-ground stainless steel or hardened, anodized aluminum, ensuring long-term stability and high measurement accuracy.

PERMEABILITY APPARTUS (THREE CELL MODEL) AZA1143

  • The AZA1143 Permeability Apparatus is a laboratory-grade soil testing system designed to determine the coefficient of permeability of various soil types with high accuracy. Built for geotechnical engineers, soil laboratories, academic institutions, and construction quality control centers, this three-cell unit supports simultaneous testing of three samples, significantly improving efficiency and comparative analysis.Engineered for both constant head (coarse soils) and falling head (fine soils) test methods, the AZA1143 ensures reliable results aligned with IS 2720 (Part 17). Its corrosion-resistant construction and precision acrylic permeability cells deliver stable performance, visual clarity, and long-term durability.

    Key Features

    • Three-Cell Design: Conducts three independent tests simultaneously, ideal for comparative soil studies.
    • Dual Test Capability: Supports both constant head and falling head permeability tests.
    • Transparent Acrylic Cells: Clear visibility of soil specimens and water flow during testing.
    • Rigid Frame Construction: Corrosion-resistant and durable body ensures structural stability.
    • Accurate Water Head Control: High-quality manometers, valves, and tubing ensure precise readings.
    • User-Friendly Setup: Quick assembly and minimal maintenance.
    • IS-Compliant: Fully meets IS 2720 (Part 17) for laboratory soil permeability testing.

PLASTIC BEAM MOULD AZA1128

The Azalab AZA1128 Polyurethane Beam Mould Series is engineered for casting concrete beam specimens used in flexural strength tests. Built from high-impact, shock-absorbing polyurethane, these moulds deliver exceptional durability, dimensional accuracy, and ease of handling. Their lightweight yet robust design makes them suitable for both laboratory and field applications.

Polyurethane offers superior resilience compared to traditional metal or rigid plastic alternatives, enabling these moulds to withstand vibration, repeated use, and environmental exposure. The smooth internal finish ensures clean, damage-free demoulding, while the mould structure maintains consistency across multiple cycles.

Each AZA1128 mould complies with IS 516, ASTM C78, and BS 1881, ensuring reliable and standardized test preparation.

PLASTIC CUBE MOULD (THREE GANG) AZA1156

The AZA-LAB Three-Gang Plastic Cube Mould AZA1156 is engineered for casting three standard 150 mm concrete cubes in a single operation. This design significantly improves productivity in concrete testing environments by reducing preparation time and ensuring uniformity across multiple specimens from the same concrete batch.

Manufactured from high-density, industrial-grade plastic, the mould offers a lightweight, corrosion-free alternative to traditional metal moulds while maintaining exceptional dimensional accuracy and durability. The rigid structure prevents deformation during concrete pouring and compaction, ensuring precise cube formation suitable for compressive strength testing.

Each of the three chambers forms an independent 150 mm × 150 mm × 150 mm cube. Casting all three cubes simultaneously ensures identical curing conditions, which is essential for reliable statistical evaluation in concrete quality control.

The mould features detachable, easy-to-align panels that create a leakproof assembly. Its smooth, non-stick interior surface enables effortless demoulding without the need for lubrication, although a light release agent may be used to achieve an enhanced finish. Cleaning is simple—requiring only water or mild detergent—and the mould dries quickly without rust or deformation.

The AZA1156 complies with IS 516 and relevant ASTM principles (ASTM C39) for compressive strength specimen preparation, making it suitable for material testing laboratories, construction QC stations, ready-mix plants, and academic institutions.

PLASTIC CUBE MOULD AZA1126

The AZA1126 Plastic Cube Mould is a precision-engineered solution designed for casting 150 mm × 150 mm × 150 mm concrete cubes used in compressive strength testing. Manufactured from high-impact, corrosion-resistant plastic, this mould offers an excellent balance of durability, ease of use, and portability—making it ideal for laboratories, construction sites, and training institutes. Its modular construction, consisting of detachable side walls and a sturdy base, allows for fast assembly and easy demoulding. The smooth internal surface ensures the concrete cube is removed cleanly without surface defects, supporting consistent, repeatable test results. Unlike metal moulds, the AZA1126 is lightweight, rust-free, and requires minimal maintenance, even in humid or coastal environments. The mould complies with IS 10086 and BS 1881-108, ensuring suitability for standardized concrete compressive strength testing procedures.

PLASTIC CYLINDERICAL MOULD AZA1127

The AZA1127 Polyurethane Cylinder Mould Series is engineered for high-precision casting of concrete cylinders used in compressive strength and durability testing. Manufactured from premium-grade polyurethane, these moulds provide exceptional rigidity, impact resistance, and long-term reusability—making them superior alternatives to traditional plastic and metal moulds. Designed for both laboratory and field applications, the moulds feature a one-piece, seamless construction, eliminating assembly time and preventing leakage during casting. Their smooth, non-stick internal surfaces ensure easy demoulding and maintain the dimensional accuracy required for certified testing procedures. These moulds fully comply with IS 10086, ASTM C470, and BS EN 12390-1, ensuring reliable, standard-compliant sample preparation for QC teams, academic institutions, and construction labs. Models Available
Model No. Size Material Weight
AZA 1127 A 150 mm × 300 mm Polyurethane 1.65 kg
AZA 1127 B 100 mm × 200 mm Polyurethane 0.90 kg

PLASTIC MOULDS AZA1125

The AZA1125 One-Piece Plastic Cube Mould (150 mm) from Azalab is a next-generation alternative to traditional metal cube moulds. Built from high-strength, non-deformable engineering plastic, this mould is designed to offer superior ease of use, long service life, and consistent dimensional accuracy for concrete compressive strength testing.

Its seamless, single-piece construction eliminates the need for bolts, screws, or external frames. Users simply apply demoulding oil, cast the concrete, and after curing, eject the cube using compressed air or water pressure, achieving clean and damage-free removal every time.

Compared to heavy metal moulds, the AZA1125 weighs nearly 90% less, providing clear advantages in portability, handling, and storage—making it ideal for both laboratory and on-site testing environments. Manufactured using an eco-friendly, non-polluting process, this mould supports sustainability goals in modern construction testing.

POCKET CONCRETE PENETROMETER AZA1114

Early-Setting & Strength Assessment Tool for Concrete and Mortar The AZA1114 Pocket Concrete Penetrometer is a compact, precision-engineered testing instrument designed to measure the initial and final setting times and early strength of fresh concrete and mortar. Built for field engineers, QC inspectors, and laboratory technicians, this spring-type penetrometer provides quick, reliable results aligned with ASTM C403 and IS 8142 standards. Engineered for portability and durability, the AZA1114 delivers consistent penetration resistance readings directly in MPa or psi, making it an essential device for construction sites, precast facilities, mix design studies, and shotcrete applications. Key Features
  • Measures Early Setting & Strength of concrete and mortar
  • Direct Penetration Reading via spring-loaded plunger
  • Dual Units: MPa or psi
  • ASTM C403 & IS 8142 Compliant
  • Compact, Portable & Field-Ready
  • Includes Carrying Case & Calibration Chart
Ideal for on-site and laboratory evaluations

POKER VIBRATOR (WITH VIBRATING TABLE) AZA1167

The AZA1167 Poker Vibrator with Vibrating Table is a dual-function concrete compaction system designed for laboratory applications where high precision, uniformity, and compliance with testing standards are essential. This integrated setup combines internal (needle) vibration with surface/table vibration, enabling superior compaction for concrete cubes, cylinders, beams, and specialty moulds.

Concrete compaction is a critical step in laboratory sample preparation. Improperly compacted concrete contains air voids that significantly reduce compressive strength and compromise test reliability. The AZA1167 system resolves these challenges by offering both internal and external vibration methods in a single platform, streamlining workflows and producing consistent, repeatable results.

The Poker Vibrator uses a high-frequency needle (25 mm) to penetrate fresh concrete and eliminate trapped air. Meanwhile, the Vibrating Table provides uniform surface vibrations ideal for cube moulds, cylinder moulds, and specimens that require gentle but effective compaction. Both units can be operated independently or simultaneously, depending on the testing requirement.

Built with a sturdy powder-coated steel frame, rubber-mounted vibration isolation, and corrosion-resistant components, the AZA1167 is engineered for long-term durability in high-throughput concrete laboratories. It conforms to ASTM C31/C31M and IS 1199 standards for concrete sampling and compaction, ensuring suitability for accredited testing facilities.

RAPID CHLORIDE PERMEABILITY TESTER AZA1144

Advanced Six-Cell System for Concrete Durability Evaluation
ASTM C1202 Compliant – Rapid Chloride Ion Penetration Testing

The AZA1144 Rapid Chloride Permeability Tester is a high-precision durability assessment system engineered to measure the resistance of concrete to chloride ion penetration. Chloride permeability is a critical parameter in determining long-term durability, especially for structures exposed to marine environments, saltwater spray, de-icing salts, and chemical-rich industrial zones.

Designed for research laboratories, material testing centers, infrastructure quality control units, and academic institutions, the AZA1144 enables users to perform Rapid Chloride Permeability Tests (RCPT) strictly in accordance with ASTM C1202. This rapid method provides concrete permeability results within six hours, significantly reducing the time required compared to traditional testing methods.

SAND ABSORPTION CONE AND TAMPER AZA1131

The Azalab Fine Aggregate Specific Gravity and Absorption Set AZA1131 is designed for determining bulk specific gravity, apparent specific gravity, and water absorption of fine aggregates in accordance with ASTM C128 and AASHTO T84. This set is widely used in concrete mix design, aggregate quality control, and academic laboratory training. The equipment includes a precisely machined metal conical mould and a standard tamping rod, enabling accurate evaluation of the Saturated Surface Dry (SSD) condition through slump behavior—an essential step prior to calculating specific gravity and absorption. Built from corrosion-resistant metal, the set is durable, reliable, and suitable for continuous laboratory or field testing operations.

Key Features

  • Complies with ASTM C128 and AASHTO T84
  • Determines bulk & apparent specific gravity and absorption of fine aggregates
  • Includes metal conical mould and standard tamping rod
  • Provides accurate and consistent SSD slump measurements
  • Durable, corrosion-resistant construction
  • Ideal for construction QC labs, universities, RMC plants, and material testing centers

SEMI AUTOMATIC COMPRESSION TESTING MACHINE AZA1138

The Azalab AZA1138 Semi Automatic Compression Testing Machine is engineered for high-precision compressive strength testing of concrete cubes, cylinders, blocks, and pavers. Designed for construction quality control, laboratory testing, R&D, and compliance verification, this 2000 kN (200-ton) unit offers the perfect balance between automation and operator oversight.

Built to comply with ASTM C39, EN 12390-4, and IS 516, the AZA1138 ensures accurate, repeatable, and traceable strength measurements essential for modern infrastructure and structural design.

The machine features a motorized hydraulic power pack, automatic pace-rate control, and a digital load display with peak-hold functionality. This reduces operator dependency, minimizes human error, and increases throughput in busy laboratories. A heavy-duty four-column or C-frame structure ensures rigidity and minimal deflection under full load. All platens are precision-ground and hardened to ensure uniform stress distribution.

The semi-automatic system automatically regulates loading rate while allowing the operator to initiate and stop tests via a user-friendly control panel. Optional PC connectivity allows for data logging, reporting, and seamless integration into lab workflows.