Power Press Machine AZA1186
The AZA LAB Power Press Machine – Model AZA1186 is a high-performance mechanical press engineered for precision metalworking, forming, and mass production applications. Designed and manufactured by LabTek, this power press series delivers exceptional accuracy, durability, and operational efficiency across capacities ranging from 5 tons to 50 tons.
Built with a robust all-steel frame, precision-machined components, and high-grade alloy materials, AZA1186 ensures smooth operation, long tool life, minimal maintenance, and consistent output even under continuous industrial use.
Description
Key Benefits
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High precision and repeatability
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Strong all-steel construction for vibration-free operation
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Adjustable stroke for versatile applications
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Long service life with reduced maintenance
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Ideal for blanking, forming, and mass production
Features
Robust All-Steel Frame Construction
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Fabricated from rolled steel plates with reinforced cross-ribbing
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Ensures maximum rigidity, reduced deflection, and vibration control
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Uniform stress distribution during high-load operations
High-Quality Clutch System
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Pin / rolling key-type clutch made from special alloy steel
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Pin manufactured from W.P.S. / EN24 material with precision heat treatment
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Supports continuous strokes for mass production with long, trouble-free service life
Precision-Machined Alloy Steel Crankshaft
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Manufactured from special alloy steel and ground to close tolerances
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Mounted on bronze bushes for smooth rotation and consistent performance
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Ensures durability and extended operational life
Adjustable Stroke Mechanism
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Enables shorter or longer strokes depending on operation
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Suitable for blanking, forming, punching, and press work
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Enhances operational flexibility across different tooling requirements
Optimized Flywheel Design
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Flywheel manufactured from high-grade cast iron
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Precisely balanced for smooth running
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Stores and releases energy efficiently during pressing cycles
High-Precision Gear System
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Gears are steel-cast or fabricated
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Gear teeth generated using precision hobbing machines
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Ensures long-term accuracy and wear resistance
Customizable Bed Size and Thickness
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Multiple bed dimensions available to suit different applications
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Strong bed construction ensures tool stability and accuracy
Efficient Power Consumption
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Available in geared and ungeared configurations
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Power requirement ranges from 1 HP to 5 HP, depending on capacity
Low Maintenance & Extended Tool Life
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Precision engineering minimizes wear
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Reduced downtime and maintenance costs
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Enhances tool life and machine reliability
Applications
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Blanking operations
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Metal forming and pressing
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Sheet metal punching
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Small to large-scale mass production
Technical Specifications
| Specification | AZA1186 | AZA1186A | AZA1186B | AZA1186C | AZA1186D | AZA1186E |
|---|---|---|---|---|---|---|
| Capacity (Tons) | 5 | 10 | 20 | 30 | 40 | 50 |
| Crankshaft Diameter (mm) | 70 | 88 | 115 | 130 | 135 | 140 |
| Stroke Adjustment (mm) | 38 | 50 | 63 | 76 | 76 | 89 |
| Ram Adjustment (mm) | 25 | 25 | 25 | 25 | 25 | 25 |
| Punch Hole in Ram (mm) | 25 | 25 | 32 | 38 | 38 | 45 |
| Hole in Bed (mm) | 63 | 76 | 82 | 89 | 95 | 101 |
| Bed Size (L × W) mm | 355×178 | 432×228 | 534×305 | 585×355 | 635×355 | 685×406 |
| Bed Thickness (mm) | 50 | 58 | 63 | 70 | 76 | 83 |
| Bed to Ram Distance (mm) | 177 | 204 | 250 | 292 | 320 | 350 |
| Flywheel Diameter (mm) | 406 | 458 | 482 | 533 | 584 | 660 |
| Strokes per Minute (SPM) | 80 | 70 | 45 | 40 | 35 | 35 |
| HP Required (Geared – 1440 RPM) | 1 | 1.5 | 2 | 3 | 4 | 5 |
| HP Required (Ungeared – 960 RPM) | 1 | 2 | 3 | 5 | – | – |
| Floor to Top of Bed (mm) | 700 | 830 | 830 | 880 | 1000 | 1000 |
Performance Assurance
The AZA1186 Power Press Machine is designed to deliver consistent accuracy, smooth motion, and high productivity, making it a dependable solution for demanding industrial environments.
Why Choose AZA1186?
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Heavy-duty all-steel construction
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Precision-engineered components
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Suitable for continuous production
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Backed by AZA LAB quality standards
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