Rock
Aggregate
Cement
Concrete
Soil
Steel
Bitumen/Asphalt
Security Survey Equipment
General Items
CAPPING SET (VERTICAL) AZA1164
The AZA-LAB Vertical Capping Set is a precision tool designed to prepare 150 mm concrete cube specimens with smooth, level, and parallel end surfaces prior to compressive strength testing. By holding the specimen upright and ensuring perfect alignment, this apparatus enables consistent and accurate results in accordance with ASTM C617 and IS 516.
Purpose & Function
During compressive strength testing, concrete cubes must have properly prepared surfaces to guarantee uniform load transfer between the testing platens. Any irregularity can cause stress concentrations or premature failure. The Vertical Capping Set provides a stable, guided fixture that maintains the cube in a perfect vertical orientation while capping compound is applied to each end.
Once sulfur or gypsum-based capping material is poured and allowed to harden, the ends become flat, parallel, and ready for precise compression testing in a Universal Testing Machine (UTM).
Description
Robust Construction & Accurate Positioning
Built using heavy-duty, powder-coated steel, the vertical capping set offers excellent resistance to wear, corrosion, and heavy laboratory usage. The precision-machined cube slot ensures that the specimen remains centered and upright with zero lateral shift. Its vertical design saves bench space and supports a more efficient workflow, especially in high-volume laboratories.
The setup features:
• A rigid, open-frame structure for easy cleaning
• Non-slip rubber-coated base for stability during operation
• Guided alignment system for accurate cube positioning
This design minimizes handling errors, improves operator safety, and enables fast, repeatable capping.
Applications
• Construction and QA/QC laboratories
• Independent testing labs
• Ready-mix and precast concrete plants
• Engineering colleges and research institutions
• Infrastructure testing centers
Specifications
| Parameter | Details |
|---|---|
| Suitable Cube Size | 150 mm |
| Frame Material | Powder-coated steel |
| Cube Alignment | Vertical (upright orientation) |
| Cube Slots | 1 (single station) |
| Base Support | Non-slip rubber footing |
| Operation Type | Manual capping using sulfur/gypsum compound |
| End Surface Requirement | Flat, level, parallel surfaces |
| Compliance | ASTM C617, IS 516 |
Frequently Asked Questions (FAQ)
Q1. Why is capping required before compressive strength testing?
Capping ensures both ends of the cube are flat and parallel, enabling uniform load distribution and improving result accuracy.
Q2. What compounds can be used with this capping set?
Sulfur-based compounds and gypsum-based materials are commonly used, depending on the testing standard and preference.
Q3. Can this tool be used for cylindrical specimens?
No. This model is exclusively for 150 mm concrete cubes. Dedicated cylinder capping sets are available separately.
Q4. Is the frame durable and corrosion-resistant?
Yes. The powder-coated steel structure and corrosion-resistant fittings ensure long service life, even under intensive use.
Q5. Does the set meet industry standards?
Yes. It complies fully with ASTM C617 and IS 516 for concrete specimen preparation.
Additional information
| Suitable Cube Size |
150 mm |
|---|---|
| Frame Material |
Powder-coated steel |
| Cube Alignment |
Vertical (Upright Positioning) |
| No. of Cube Slots |
1 (single station) |
You may also like…
Related products
CONCRETE FLOW TABLE TEST SET AZA1110
AZA1110 Concrete Flow Table Test Set is a precision-engineered laboratory apparatus designed to determine the workability, consistency, and flow characteristics of fresh concrete. It is especially suitable for Self-Compacting Concrete (SCC), precast concrete, and high-consistency mixes where the traditional slump test is not effective.
This test set works by allowing a freshly mixed concrete sample to spread under controlled, repeated vertical jolts of a mechanically calibrated table. The final spread diameter of the concrete is measured to assess its flowability and uniformity.
Built with a rigid, precisely machined table surface, the AZA1110 ensures repeatable and reliable results. Its heavy-duty construction allows long-term use in demanding laboratory environments while remaining easy to clean, store, and maintain.
The apparatus complies with major international standards including IS 1199, ASTM C1437, and BS EN 12350-5, making it suitable for both domestic and international testing requirements.
J-RING, NARROW GAP AZA1109
AZA1109 J-Ring – Narrow Gap is a precision testing apparatus designed to evaluate the passing ability of Self-Compacting Concrete (SCC) under highly restrictive conditions. This device simulates densely congested reinforcement zones by creating artificial obstructions that the fresh SCC must flow through without blocking or segregating. It is an essential tool for determining whether SCC mixes are suitable for heavily reinforced structural elements such as beams, columns, and shear walls.
The narrow gap design offers a more stringent test compared to standard J-Rings, allowing engineers and quality control professionals to accurately observe flow diameter, T50 flow time, and blocking behavior. When used in combination with a standard slump flow cone, AZA1109 provides reliable, repeatable results that help optimize mix designs and ensure consistent on-site performance.
Manufactured from durable, corrosion-resistant steel, the AZA1109 is built for repeated use in laboratory and field testing environments. The apparatus is fully compliant with ASTM C1621 and EFNARC guidelines, ensuring internationally accepted testing procedures.
L SHAPE BOX APPARATUS AZA1112
AZA1112 L Shape Box Apparatus is a precision testing device designed to evaluate the passing ability and flow performance of Self-Compacting Concrete (SCC) in congested reinforcement conditions. This apparatus simulates real-world scenarios such as densely reinforced beams, columns, tunnels, and bridge segments, where concrete must flow freely without segregation or blockage.
The distinctive L-shaped design creates a controlled flow path where freshly mixed SCC moves from a vertical chamber into a horizontal channel containing reinforcement bars. By measuring the concrete heights at both ends (H1 and H2), the H2/H1 ratio is calculated, providing a direct, quantitative assessment of the concrete’s ability to pass through obstructions.
Manufactured from durable, corrosion-resistant steel, AZA1112 is built for long-term laboratory and site use. It conforms to EN 12350-10 and EFNARC guidelines, ensuring global acceptance of test results.
LABORATORY CONCRETE MIXER (MOTORISED) AZA1116
Key Features
- Motorised operation for consistent and uniform mixing
- Ideal for laboratory-scale concrete preparation
- Durable drum crafted from mild steel or stainless steel
- Heavy-duty induction motor for long, reliable service life
- Stable, rigid frame designed for lab environments
- User-friendly controls with built-in safety features
- Reduced manual effort and improved batch repeatability
- Suitable for QC labs, R&D facilities, and educational institutions
MORTAR PENETROMETER AZA1115
Key Features
- Complies with ASTM C403 Standard
- Used to determine mortar hardening rate
- Spring-loaded stem graduated 0–70 kg (1 kg divisions)
- Includes six interchangeable stainless steel needles
- Measures resistance at 25 mm penetration
- Shanks marked every 5 mm for depth guidance
- Supplied in a polished wooden carrying case
- Suitable for both laboratory and on-site QC
PLASTIC BEAM MOULD AZA1128
The Azalab AZA1128 Polyurethane Beam Mould Series is engineered for casting concrete beam specimens used in flexural strength tests. Built from high-impact, shock-absorbing polyurethane, these moulds deliver exceptional durability, dimensional accuracy, and ease of handling. Their lightweight yet robust design makes them suitable for both laboratory and field applications.
Polyurethane offers superior resilience compared to traditional metal or rigid plastic alternatives, enabling these moulds to withstand vibration, repeated use, and environmental exposure. The smooth internal finish ensures clean, damage-free demoulding, while the mould structure maintains consistency across multiple cycles.
Each AZA1128 mould complies with IS 516, ASTM C78, and BS 1881, ensuring reliable and standardized test preparation.
U SHAPE BOX APPARATUS AZA1113
- Measures SCC blocking resistance through simulated rebar congestion
- Accurately indicates flowability and passing ability of SCC mixes
- Robust U-shaped two-chamber design with sliding gate
- Conforms to international SCC testing standards
- Includes precision steel rod arrangement and measuring scale
- Durable, corrosion-resistant construction for field and lab use
- Ideal for SCC mix design, approval, and continuous quality control
VEE BEE CONSISTOMETER AZA1101
AZA1101 Vee Bee Consistometer is a laboratory-grade concrete testing instrument designed for measuring the workability of stiff and low-slump concrete mixes with high accuracy. It is widely used in construction material testing laboratories, civil engineering institutes, infrastructure projects, and quality control departments.
This equipment performs both slump test and Vee Bee time test, providing dual accuracy in concrete consistency evaluation. It is especially ideal for testing dry, roller-compacted concrete and pavement concrete mixes, where traditional slump tests alone are not sufficient.
The unit is equipped with a precision vibrating table that ensures uniform vibration and repeatable testing results. It comes as a complete set including a standard slump cone, transparent cylindrical container, graduated rod with metal disc, and a powerful vibration unit.
Manufactured from heavy-duty, powder-coated steel, the AZA1101 offers excellent durability and stable performance even under continuous laboratory use. The apparatus is designed and built in compliance with IS 1199 and ASTM C1170 standards, ensuring reliable, repeatable, and internationally accepted test results.
Its easy-to-use design, low maintenance requirement, and robust construction make the AZA1101 a dependable solution for professionals involved in construction material testing and concrete quality control.