FLEXURAL FRAME 100 KN AZA1137
The Azalab AZA1137 Flexural Frame 100 kN is a precision-engineered apparatus used to determine the flexural (bending) strength of concrete beams, tiles, slabs, and paving blocks. Designed for reliability and consistent test results, this frame is used widely in construction testing labs, infrastructure QA/QC facilities, R&D institutions, and universities.
Built with a rigid steel structure—either a two-column or four-column configuration—the frame minimizes deflection under maximum load, ensuring highly accurate and repeatable results. With a capacity of 100 kN (10 tons), it accommodates standard concrete beam sizes such as 100×100×500 mm and 150×150×700 mm, along with various tile or slab formats.
The frame integrates a high-accuracy load cell with a digital indicator or PC-connected data acquisition system. Test force is delivered through a hydraulic power pack (manual or servo-controlled), allowing smooth, controlled application of load.
Key Features
- 100 kN high-capacity frame for concrete flexural testing
- Rigid two-column or four-column structural design
- Compatible with beams, tiles, paving blocks, and slabs
- High-accuracy load cell with digital readout
- Supports third-point and center-point loading
- Compliant with ASTM C78, ASTM C293, EN 12390-5, IS 516
- Manual, semi-automatic, or servo-controlled operation
- Ideal for laboratories, R&D centers, QC departments
Description
Testing Method
A typical test setup includes:
-
Lower adjustable supports (span 100 – 800 mm)
-
Upper loading nose (single-point or third-point configuration)
The load is applied at a controlled rate until specimen failure. The system records peak load, enabling precise calculation of flexural strength in compliance with global standards.
Compliance Standards
The AZA1137 fully meets the requirements of:
-
ASTM C78 – Flexural strength (third-point loading)
-
ASTM C293 – Flexural strength (center-point loading)
-
EN 12390-5 – Determination of flexural strength of concrete
-
IS 516 (Part 5/Sec 1) – Flexural strength of concrete
Applications
-
Concrete beam flexural testing
-
Pavement tile and block strength evaluation
-
R&D for new material development
-
Structural analysis and experimental studies
-
QA/QC for bridges, pavements, slabs, industrial floors
Standard Features Included
-
Precision-machined rollers and loading noses
-
Adjustable support span
-
High-accuracy (+/– 0.5% FS) load cell
-
Digital load indicator (upgradable to PC software)
-
Safety guards/enclosures
-
Manual, semi-automatic, or servo modes
-
Optional displacement transducers for LVDT-based flexural deformation measurement
Specifications
| Feature | Specification |
|---|---|
| Load Capacity | 100 kN (10 tons) |
| Frame Type | Two-column or Four-column |
| Specimens | Beams, tiles, slabs, paving blocks |
| Span Adjustment | 100 mm – 800 mm |
| Loading Method | Third-point / Center-point |
| Load Cell Accuracy | ±0.5% Full Scale |
| Display Options | Digital Indicator / PC Software |
| Power Pack | Manual / Semi-automatic / Servo |
| Standards Complied | ASTM C78, C293, EN 12390-5, IS 516 |
| Accessories | Loading noses, supports, safety enclosure |
Available Models
| Model No. | Capacity | Operation | Display |
|---|---|---|---|
| AZA1137-M | 100 kN | Manual Power Pack | Digital Indicator |
| AZA1137-SA | 100 kN | Semi-Automatic | Digital Indicator |
| AZA1137-SC | 100 kN | Servo-Controlled | PC Software |
Frequently Asked Questions (FAQ)
Q1: What is the main function of the AZA1137 Flexural Frame?
It measures the bending (flexural) strength of concrete beams, tiles, slabs, and paving blocks.
Q2: Does it comply with international test standards?
Yes. It adheres to ASTM C78, ASTM C293, EN 12390-5, and IS 516 requirements.
Q3: Can the span be adjusted?
Yes. The span adjustment range is 100 mm to 800 mm, accommodating various specimen sizes.
Q4: What operation modes are available?
Manual, semi-automatic, and fully servo-controlled versions are available.
Q5: How is calibration performed?
Calibration is done using certified load cells or hydraulic calibration kits.
Q6: Can the system connect to a computer?
Yes. The PC-connected version offers data logging, graphing, and report generation.
Additional information
| Load Capacity |
100 kN (10 tons) |
|---|---|
| Frame Type |
Two-column or Four-column |
| Test Specimens |
Beams, tiles, paving blocks |
| Span Adjustment |
100 mm to 800 mm (adjustable) |
You may also like…
ADVANCED TRIAXIAL TEST SYSTEM (UU–CU–CD CAPABLE) AZA1296
The AZA LAB Advanced Triaxial Test System AZA1296 is a fully automated geotechnical laboratory testing system designed for accurate determination of soil shear strength and deformation characteristics under controlled stress and drainage conditions.
The system supports all major triaxial compression testing modes including:
- Unconsolidated Undrained (UU)
- Consolidated Undrained (CU)
- Consolidated Drained (CD)
Engineered for high-precision geotechnical analysis, the AZA1296 replicates in-situ soil stress conditions to evaluate soil stability, strength behavior, pore pressure response, and failure mechanisms under axial loading.
The system integrates servo-controlled loading, automatic pressure regulation, real-time pore pressure monitoring, automated data acquisition, and advanced software analysis, making it ideal for geotechnical laboratories, civil engineering projects, infrastructure development, research institutions, and academic applications.
AIR BAG TRAINER AZA1246
The AZA1246 AZALAB Air Bag Trainer is a comprehensive educational training platform designed to demonstrate the structure, operation, diagnostics, and fault analysis of modern automotive airbag systems, also known as Supplemental Restraint Systems (SRS). Built using OEM automotive components, this trainer delivers a realistic learning experience while maintaining complete operational safety.
This system is ideally suited for automotive engineering colleges, ITIs, polytechnic institutes, vocational training centers, and service technician programs, enabling both theoretical instruction and hands-on diagnostics practice.
ALTERNATOR TRAINER AZA1247
The AZA1247 AZALAB Alternator Trainer is a hands-on automotive electrical training system designed to demonstrate the working principles, construction, and diagnostics of an automotive alternator with external voltage regulation. Built using OEM automotive components, this trainer provides a realistic and safe learning platform for students, technicians, and trainees to understand vehicle charging systems in depth.
This system is ideal for automotive engineering institutes, ITIs, polytechnics, vocational training centers, and service technician programs, supporting both theoretical instruction and practical experimentation.
ARC WELDING MACHINE AZA1234
The AZA1234 Arc Welding Machine by A Z A Lab is a high-performance industrial welding solution engineered for demanding fabrication, maintenance, and structural welding applications. Designed using advanced inverter technology, this machine delivers superior arc stability, high efficiency, and reliable welding performance across a wide range of electrode types and materials.
With an inverter frequency of up to 20 kHz, the AZA1234 ensures fast dynamic response, reduced spatter, and excellent weld bead appearance. Its robust electrical design supports a high duty cycle, allowing continuous operation under heavy loads while maintaining consistent welding output—even with output cable lengths of up to 100 meters.
AUOTFLASH AUTOMATED ABEL FLASH POINT ANALYZER AZA1277
The AutoFlash-1277 (Model: AZA1277) from AZA Lab is a fully automated, microcontroller-based Abel Flash Point Analyzer designed for accurate, safe, and repeatable determination of flash points of combustible liquids. Engineered to meet stringent international testing requirements, this advanced instrument conforms to IP 170, ISO 13736, and IS 1448 (Part 20) standards.
Covering a standard temperature range of –30°C to 70°C, extendable up to 110°C, the AZA1277 is ideally suited for laboratories involved in petroleum testing, petrochemical quality control, fuels research, and regulatory compliance.
AUTODIST-86 GLASS DISTILLATION UNITAZA1282
The AutoDist-86 Glass Distillation Unit (Model AZA1282) is a high-performance laboratory water distiller designed for the continuous production of high-purity distilled water.
Constructed entirely from borosilicate glass 3.3, the unit ensures zero metallic contamination, excellent thermal resistance, and long operational life. It is ideal for laboratories requiring consistent, low-conductivity distilled water for analytical, pharmaceutical, and research applications.Distillation Performance
- Distillate Output: Up to 4 L/hour (±10%)
- Suitable for routine and medium-scale laboratory demand
- Efficient removal of:
- Dissolved salts
- Heavy metals
- Organic/inorganic impurities
- Microbial contaminants
Related products
COMPACTION FACTOR APPARATUS AZA1107
- Precision measurement of compaction factor for dry and stiff concrete
- Double-hopper system with smooth trap release
- Conforms to IS 1199 and BS 1881 standards
- Suitable for precast plants, RMC units, and civil engineering labs
- Rugged, powder-coated mild-steel construction
- Cylindrical container included for final measurement
KELLEY BALL PENETRATION APPARATUS AZA1106
- Direct workability assessment using steel ball penetration
- Fully compliant with ASTM C360
- Portable and rugged for field and lab testing
- Heavy-duty steel/aluminum frame for long-term durability
- Built-in scale for accurate depth measurement
- Simple setup and low maintenance
- Provides a reliable alternative to the slump test
LABORATORY CONCRETE MIXER (MOTORISED) AZA1116
Key Features
- Motorised operation for consistent and uniform mixing
- Ideal for laboratory-scale concrete preparation
- Durable drum crafted from mild steel or stainless steel
- Heavy-duty induction motor for long, reliable service life
- Stable, rigid frame designed for lab environments
- User-friendly controls with built-in safety features
- Reduced manual effort and improved batch repeatability
- Suitable for QC labs, R&D facilities, and educational institutions
LABORATORY PAN MIXER (CAPACITY 40 LTRS) AZA1117
Key Features
- 40-litre mixing capacity ideal for cube specimen preparation
- Supports aggregate sizes up to 20 mm
- 2 HP motor, 960 RPM, 3-phase for heavy-duty mixing
- Adjustable steel blades for both dry and wet mix uniformity
- Portable design with wheels for easy movement
- Full-access drum lid for safe loading, pouring, and cleaning
- Gear-driven system for uniform, high-consistency mixing
- Easy maintenance and corrosion-resistant finish
PLASTIC BEAM MOULD AZA1128
The Azalab AZA1128 Polyurethane Beam Mould Series is engineered for casting concrete beam specimens used in flexural strength tests. Built from high-impact, shock-absorbing polyurethane, these moulds deliver exceptional durability, dimensional accuracy, and ease of handling. Their lightweight yet robust design makes them suitable for both laboratory and field applications.
Polyurethane offers superior resilience compared to traditional metal or rigid plastic alternatives, enabling these moulds to withstand vibration, repeated use, and environmental exposure. The smooth internal finish ensures clean, damage-free demoulding, while the mould structure maintains consistency across multiple cycles.
Each AZA1128 mould complies with IS 516, ASTM C78, and BS 1881, ensuring reliable and standardized test preparation.
SLUMP TEST APPARATUS AZA1102
AZA1102 Slump Test Apparatus is designed for the accurate evaluation of concrete workability and consistency in both laboratory and field conditions. It is an essential quality control tool used in construction projects, civil engineering laboratories, and educational institutions.
This apparatus complies with IS 7320 and BS 1881-102 standards, ensuring reliable and standardized test results. It is primarily used to determine the slump value of fresh concrete, indicating its ease of placement, compaction, and finishing.
The set includes a durable metal slump cone manufactured to standard dimensions — 200 mm bottom diameter, 100 mm top diameter, and 300 mm height — providing dimensional accuracy and long service life. A 16 mm diameter tamping rod, 600 mm long with rounded ends, is provided to properly compact the concrete sample in layers.
The apparatus is suitable for testing concrete with aggregate sizes up to 38 mm, making it ideal for common residential, commercial, and infrastructure applications.
To improve handling and stability, the unit includes a rigid base plate with clamping arrangements and lifting handles, making it easy to use both on construction sites and in laboratories.
The AZA1102 Slump Test Apparatus is known for its simple operation, rugged construction, high accuracy, and low maintenance, making it a dependable choice for routine concrete testing.
TAMPING ROD AZA1119
The AZA1119 Tamping Rod is a precision-engineered tool designed for proper compaction of concrete during laboratory and field testing. Essential for slump tests, cube/cylinder preparation, and unit weight determination, this rod ensures accurate removal of air voids, resulting in reliable and repeatable test outcomes.
Manufactured from hardened high-grade steel or stainless steel, the rod maintains dimensional accuracy, bending resistance, and a corrosion-proof finish. Each unit is polished to a smooth surface and features hemispherical ends to prevent mold damage and ensure uniform rodding action. The AZA1119 conforms to ASTM C143, ASTM C192, ASTM C138, IS 1199, and other major testing standards.
It is available in 16 mm and 25 mm diameters, with standard lengths of 600 mm (optional 450 mm). The rods are suitable for use in construction materials labs, QC departments, R&D centers, and field sampling units.
VEE BEE CONSISTOMETER AZA1101
AZA1101 Vee Bee Consistometer is a laboratory-grade concrete testing instrument designed for measuring the workability of stiff and low-slump concrete mixes with high accuracy. It is widely used in construction material testing laboratories, civil engineering institutes, infrastructure projects, and quality control departments.
This equipment performs both slump test and Vee Bee time test, providing dual accuracy in concrete consistency evaluation. It is especially ideal for testing dry, roller-compacted concrete and pavement concrete mixes, where traditional slump tests alone are not sufficient.
The unit is equipped with a precision vibrating table that ensures uniform vibration and repeatable testing results. It comes as a complete set including a standard slump cone, transparent cylindrical container, graduated rod with metal disc, and a powerful vibration unit.
Manufactured from heavy-duty, powder-coated steel, the AZA1101 offers excellent durability and stable performance even under continuous laboratory use. The apparatus is designed and built in compliance with IS 1199 and ASTM C1170 standards, ensuring reliable, repeatable, and internationally accepted test results.
Its easy-to-use design, low maintenance requirement, and robust construction make the AZA1101 a dependable solution for professionals involved in construction material testing and concrete quality control.
